Cikakken Kayan Aikin Samar da Hasken Rana ta Atomati
Cikakken Maganin Haɗa Hasken Rana na Turnkey daga Ooitech
Layin Samar da Hasken Rana na Ooitech Cikakken Aiki ne, mafita na masana'anta mai haɗaka wanda aka tsara don samar da manyan kayayyakin hasken rana. Layin cikakke yana rufe kowane mahimmin mataki na tsari daga lodin gilashin danye har zuwa rarrabuwa da tattara kayayyakin ƙarshe, wanda aka ƙera don samar da ingantaccen aiki, mafi girman fitarwa, da ƙaramin sa hannun ma'aikata.
Layin samarwa ya ƙunshi wuraren aiki masu zuwa a jere: Injin Lodi Gilashi ta atomatik, Injin Yanke da Shinfida EVA na Farko ta atomatik, Robot na Tsara Layin Hasken Rana ta atomatik, Injin Manne Tef ta atomatik, Injin Shinfida EVA/TPT na Biyu, Buffer na Tattara Kayayyakin, Mai Kaiwa Gilashin Lamination, Injin Raba Gilashin Bifacial, Injin Rufe Gefen Bifacial, Injin Yanke ta atomatik, Wurin Duba Juyawa 90-Digiri, Injin Fitar da Farko tare da Mai Rarraba Glue, Injin Solder Junction Box ta atomatik, Injin Zuba Glue AB ta atomatik, Layin Kaiwa Curing, Injin Nika Kusa ta atomatik, Injin Juyawa 180-Digiri, Mai Gwajin Insulation da Hi-Pot, Mai Gwajin IV, Mai Gwajin EL, da Injin Rarrabuwa da Tattara Kayayyaki ta atomatik.
Dukan layin yana amfani da tsarin modular design, yana ba da damar daidaitawa don dacewa da tsarin masana'anta na musamman da kuma burin samarwa daga 5MW zuwa 1GW a shekara. Duk kayan aiki suna sadarwa ta hanyar sadarwar PLC guda ɗaya tare da MES data interface, yana ba da damar cikakken bin diddigin da haɗin kai na masana'anta mai wayo. Layin yana goyan bayan yanayin daya-zuwa-daya da kuma yanayin mixed-flow dual-mode dangane da buƙatun tsarin samarwa.
Kalli ƙarin bidiyon kayan aikin masana'antar hasken rana kuma ku biyo mu don sabbin abubuwa: Tashar YouTube ta Ooitech
Ma'auni na Fasaha
Ƙayyadaddun Layin Gabaɗaya
| Parameter | Ƙayyadaddun Bayani |
|---|
| Nau'ikan Module Masu Jituwa | Standard framed, bifacial double-glass, half-cell framed (ana buƙatar C-face frame) |
| Tsarin Cell ɗin da Ya dace | G1, M6, M10, M12 (Mono / Poly / MBB / PERC / TOPCon / IBC / HPBC / Shingled) |
| Tsawon Module | 1640 mm – 2500 mm |
| Faɗin Module | 992 mm – 1400 mm |
| Tsayin Module (frame) | 30 mm – 40 mm |
| Matsakaicin Nauyin Module | 40 kg / pcs |
| Lokacin Zagayowar Layi | 25 s / pcs |
| Lokacin Aiki na Layi | 98% (yanayin shirye-shiryen samarwa, matsakaicin watanni 3) |
| Tsayin Conveyor | 950 ± 50 mm (kafin da bayan laminator) |
| Gudun Conveyor (kafin laminator) | 10 – 25 m/min (ana iya daidaita mitar) |
| Gudun Conveyor (bayan laminator) | 10 – 25 m/min (ana iya daidaita mitar) |
| Matsakaicin Girgizar Conveyor | < 1.5 g (an auna ta hanyar gwajin girgiza) |
| Bambancin Tsayi Tsakanin Sassan Maƙwabta | 2 mm |
| Kuskuren Jigilar Conveyor (a kwance) | < 10 mm |
| Kuskuren Jigilar Conveyor (a tsaye) | < 10 mm |
| Matakin Hayaniya | 60 dBA |
| Babban Wutar Lantarki | 380 VAC ± 10%, 50 Hz ± 1%, 3-phase 5-wire |
| Wutar Sarrafawa | 220 VAC ± 10%, DC 24V wutar sarrafawa |
| Matsin Iska | 6 – 8 kg/cm² (0.6 – 0.8 MPa) |
| Ƙarfin ɗaukar nauyi na ƙasa da ake buƙata | 500 kg/m² |
Ma'aunin Fasaha na Kayan Aiki na Musamman
| Kayan Aiki | Lokacin Zagaye | Wutar Lantarki | Mahimman Bayanai | Lokacin Aiki |
|---|
| Na'urar Loda Gilashi ta Atomatik | 25 s/pcs | 10 KW | Girman da ya dace: L 1640–2500 mm × W 992–1400 mm; rabuwar takarda ta atomatik; goge goge + fan tsaftacewa; asarar gilashi 0.001% | 99% |
| Na'urar Yanke da Kwanciya ta Farko ta EVA ta Atomatik | 25 s/pcs | 5 KW | Tsawon da daidaiton yanke diagonal ±2 mm; daidaiton kwanciya ±2 mm; ya dace da nadi 400 m (ana iya haɓaka zuwa 800 m); aikin haɗa zafi; na'urar hana tsatsa | 99% |
| Robot na Tsara Lankwasa ta Atomatik | 6 s/string | 15 KW | Gyaran hangen nesa na CCD; daidaiton matsayi ±0.3 mm; tazarar lankwasa 1–10 mm ana iya daidaitawa; yawan karyewa 0.01%; yawan lahani na shimfida 0.1%; hannun robot 20 kg (Estun) | 99% |
| Na'urar Manne Tef ta Atomatik | 25 s/pcs | 4 KW | Tsawon yanke tef 25 mm; daidaiton yanke ±2 mm; girman da ya dace L 1640–2500 mm × W 992–1400 mm | 99% |
| Na'urar Kwanciya ta Biyu ta EVA/TPT | 25 s/pcs | 5 KW | Tsawon da yanke diagonal daidai ±2 mm; shimfidar daidai ±2 mm; jituwa da nadi 400 m (ana iya haɓaka zuwa 800 m); haɗa hot-melt; jituwa da daidaitaccen / rabin-cell / bifacial | 99% |
| Buffer Tarin Modules | 25 s/pcs | 1 KW | Matakan ajiya: 12 ko 20 (ana iya gyara); tazarar mataki 4 cm; coefficient na girgiza 5 m/s²; wutar lantarki: 220 VAC guda lokaci | 99% |
| Na'urar Rarraba Gilashin Bifacial | 25 s/pcs | 5 KW | Lamination mataki biyu: babban gilashin yana tsayawa 30 mm sama da ƙaramin gilashin, ma'aikaci ya tabbatar kafin matsi na ƙarshe; daidaiton lamination ±1.5 mm; coefficient na girgiza 5 m/s² | 99% |
| Na'urar Rufe Gefen Bifacial | 25 s/pcs | 7 KW | Kuskuren matsayin gefen tef 0.5 mm; faɗin haɗa tef 1/3 na faɗin tef a kowane gefe; babu wrinkles ko alamomin igiyar ruwa; ta atomatik barin kan tef don sauƙin cirewa bayan lamination | 99% |
| Na'urar Yanke ta atomatik | 25 s/pcs | 3 KW | Santsin yanke, babu ragowar mannewa; zagayowar maye gurbin ruwan wuka kwanaki 15; na'urar tattara tarkace ta haɗa; jituwa da daidaitaccen / rabin-cell / bifacial | 99% |
| Tashar Duba Juyawa 90-Digiri | 25 s/pcs | 1.5 KW | Motar servo lift + pneumatic 90° flip; Hasken LED yana haskakawa; Sakamakon NG/OK ana aika zuwa tasha na gaba; Wutar lantarki: 220 VAC guda ɗaya | 99% |
| Na'urar Framing ta atomatik (Haɗe) | 25 s/pcs | 15 KW | Matsayin sanya frame ±1 mm; Matsayin fitar da injin glue ±1 mm; Frame mai jituwa H 30–40 mm; Dogon frame L 1640–2500 mm; Gajeren frame L 992–1400 mm; Nau'in maɓallin kusurwa 45°; Biyu gajere + biyu dogayen frames ana fitarwa azaman saiti ɗaya | 99% (yawan kuskure 1%) |
| Na'urar Solder ta atomatik na Akwatin Junction | 25 s/pcs | 5 KW | Matsayin CCD don akwatin junction; Matsayin maimaita soldering ±0.2 mm; Tsabtace tip ta atomatik; Ana buƙatar fitowar waya daga buɗewar tasha; Babu rata a haɗin waya-terminal; Lokacin sauya sigar 10 min | 99% |
| Na'urar Zuba Glue AB | 25 s/pcs | 2 KW | Matsayin haɗa AB glue (1:6) ± 0.2; Tankin ajiyar glue A mai silinda biyu tare da zagayawa; Rayuwar aiki shekaru 10; Ana iya canzawa ta atomatik/da hannu | 99% |
| Na'urar Nika Kusu ta atomatik | 25 s/pcs | 2 KW | Nisa nika 30–40 mm; Bambancin zurfin tsaye ±0.2 mm; Burr 0.05 mm; Girgiza nika < 1.5 g; Zagayen maye gurbin bel na nika watanni 3; Akwatin tattara datti ya haɗa; Wutar lantarki: 220 VAC guda ɗaya | 99% |
| Na'urar Juyawa 180-Digiri | 25 s/pcs | 1.5 KW | Juyawa mai santsi ba tare da fashewar module ba; module daidaitaccen yana amfani da silinda matsa lamba; bifacial yana amfani da kofuna na vacuum; sauya maɓalli ɗaya tsakanin yanayin daidaitaccen da bifacial; wutar lantarki: 220 VAC guda ɗaya | 99% |
| Na'urar Gwajin Insulation da Hi-Pot | 25 s/pcs | 1 KW | Gwajin insulation: 6 kVDC @ 9999 MΩ; gwajin grounding continuity da hi-pot a cikin na'ura ɗaya; barcode scan yana kunna ta atomatik; fitar da bayanai ta atomatik; ya dace da IEC 61730; wutar lantarki: 220 VAC guda ɗaya | 99% |
| Na'urar Rarraba da Tattara Kaya ta Atom | 25 s/pcs | 15 KW | Ƙugiya frame + vacuum suction mai canzawa; ya dace da modules masu frame da marasa frame na bifacial; ƙarfin pallet guda 30; coefficient na girgiza 5 m/s² | 99% |
Manyan Abubuwa da Alamomi
| Bangare | Alama / Tushen |
|---|
| Babban Layin PLC (CPU) | Siemens / Mitsubishi |
| Na'urar PLC ta Kowane Na'ura | Mitsubishi FX5U / FX3U Series |
| HMI Touch Screen | Weinview (Weintek) MT6103iP / MT6071iP |
| Tsarin Servo da Motor | Panasonic / Mitsubishi / Teco (750 W – 2 kW) |
| Transformer na Servo | Mingyi MYL-6000W |
| Sensor na Photoelectric | Omron E3Z Series |
| Limit Switch | Schneider ZCP21 / ZCE01 / ZCY45 |
| Inverter / VFD | Delta VFD004L21A / VFD007M21A |
| Contactor | Schneider / CHINT |
| Relay | Omron G2R-2-SN |
| Bawul na Solenoid | Airtac 4V210-08B / 4V220-08B |
| Silinda | Airtac / CHELIC |
| Generator na Vacuum | Alps (Arupusu) AM25L-AD-N / VB30 |
| Switch na Vacuum | Pisco PSC-47-01-R (NPN) / PSC-47-01-P (PNP) |
| Wutar Lantarki ta DC | MiWi MDR-100-24 / MDR-60-24 / MDR-40-24 / MDR-20-24 |
| Hanyar Jagora ta Linear | HIWIN HGW30CC |
| Ball Screw | TBI (custom dimension) |
| Bearing | NSK / SKF (deep groove ball / angular contact) |
| Reducer / Gearbox | Wanxin / Jiaoying (planetary / worm gear) |
| General Motor | ZD / Zhongda / Jingyan 90 W / 120 W |
| Aluminum Profile | European standard (40×80 mm 1.5 mm thick / 40×40 mm 1.5 mm thick) |
| Aluminum Plate | A6061 |
| Conveyor Belt (pre-laminator) | Green canvas synchronous belt |
| Conveyor Belt (post-laminator) | Green PU synchronous belt (high-temp resistant, no belt marks) |
| Robot Arm (layout machine) | Estun 20 kg payload |
| Barcode Scanner (hi-pot tester) | Honeywell 3310G |
| Hi-Pot Tester Instrument | Yangzi (an yi shi daidai da buƙatun abokin ciniki) |
Fa'idodin Fasaha
Haɗaɗɗen Aiki Mai Inganci da Sarrafa Kansa
Layin samar da hasken rana na Ooitech yana samun jimlar lokacin zagayowar daƙiƙa 25 a kowane module a duk tashoshin aiki, yana ba da damar ci gaba da fitarwa mai girma tare da ƙarancin cikas. Tsarin gine-gine na yanki yana ba da damar kula da ko haɓaka tashoshi ɗaya ɗaya ba tare da dakatar da dukan layin ba. Robot ɗin shimfida layin yana ba da matsayi da aka gyara ta CCD tare da daidaiton ±0.3 mm, yayin da robot ɗin kafa firam da gilashi ke tabbatar da daidaiton sanyawa ±1 mm a duk lokacin haɗawa.
Daidaitawa da Nau'ukan Module da yawa
An ƙera layin samarwa don ɗaukar nau'ikan module da yawa ba tare da babban sake tsarawa ba. Yana tallafawa girman sel G1, M6, M10, da M12 a cikin nau'ikan module masu firam, rabin firam, da bifacial biyu-glass. Fasahohin da suka dace sun haɗa da PERC, TOPCon, IBC, ABC, HPBC, da ƙirar sel shingled. Girman module daga 1640 mm zuwa 2500 mm tsayi da 992 mm zuwa 1400 mm faɗi ana tallafawa gabaɗaya, kuma ana iya canza tsari a cikin mintuna 10 ko ƙasa.
Sarrafa Hankali da Haɗin MES
Kowane tasha a kan layin samarwa ya haɗa da daidaitaccen hanyar sadarwa ta Ethernet wanda ke tallafawa haɗin MES. Tsarin yana tattarawa da bayar da rahoton bayanan ma'aikaci, matsayin kayan aiki, sigogin tsari, bayanan kulawa, da bayanan gano samfurin da ke da alaƙa da lambobin barcode guda ɗaya. Ana iya amfani da bayanan MES don daidaita sigogin kayan aiki ta atomatik tare da izini. Duk software ana bayar da ita tare da shirye-shiryen PLC da aka yi bayani, shirye-shiryen HMI, da zane-zanen lantarki, tare da sabunta software kyauta har abada.
Injiniyan Dogaro da Tsaro
Ana tabbatar da aikin kayan aiki a kan layin a kashi 98% ko sama da haka a ƙarƙashin cikakken yanayin samarwa. Kowane na'ura yana ƙunshe da kariyar tsaro mai yawa: masu katse gajeren zango a kan duk nauyin motoci, masu kulle kariya a kan duk kofofin sabis, hasken tsaro a wuraren ma'aikata, kariyar iska a wuraren shigar da gilashi, da alamun ƙararrawa masu launi uku tare da ƙararrawa a ko'ina. Maɓallan dakatarwa na gaggawa suna amfani da wutar lantarki mai ƙarancin ƙarfin 24 V tare da murfin kariya don hana kunnawa ba da gangan ba.
Tsarin Jigilar Kaya Mai Daidaito
Tsarin jigilar kayan aikin aluminum da aka yi amfani da shi yana kiyaye girman girgiza mafi girma a ƙasa da 1.5 g a duk layin. Ana amfani da bel ɗin koren canvas mai aiki tare a gaban laminator don sarrafa kayan aiki a hankali, yayin da ake amfani da bel ɗin koren PU mai jure zafi a bayan laminator don hana alamar bel a saman gilashin da aka rufe. Bambancin tsayin sashe na maƙwabta yana cikin 2 mm, kuma wuraren canzawa tsakanin tashoshi suna amfani da rollers na roba mai laushi don kawar da ɓarna a saman.
Tashoshin Tsari na Ci gaba
Tashoshi na musamman suna magance matakan tsari mafi wahala. Injin rufe gefen bifacial yana kiyaye kuskuren wurin tef a cikin 0.5 mm kuma yana hana lahani na EVA bayan lamination. Injin soldering akwatin junction yana amfani da jagorar CCD tare da daidaiton maimaitawa ±0.2 mm da kuma tsaftace tip ta atomatik. Injin niƙa kusurwa yana sarrafa bambancin zurfin niƙa a cikin ±0.2 mm tare da girgiza ƙasa da 1.5 g don kawar da haɗarin micro-crack. Mai gwada insulation da hi-pot yana yin gwajin 6 kVDC bisa ga IEC 61730 tare da jerin gwaji ta atomatik da aka kunna ta barcode.
Aikace-aikacen Samfur
Fasahar Solar Module Masu Jituwa
Layin samar da Ooitech cikakken atomatik an tsara shi don kera kusan dukkanin manyan fasahohin hasken rana da ake amfani da su a halin yanzu a cikin samar da kasuwanci. Tsarin kayan aiki mai sassauƙa yana tallafawa:
Madaidaitan Siliki Crystalline Modules - G1, M6, M10, M12 monocrystalline da multicrystalline PERC da waɗanda ba PERC ba a cikin daidaitaccen tsari na aluminum-framed tare da EVA/TPT ko EVA/glass encapsulation.
Fasahohin Cell Masu Ƙarfin Ƙarfi - TOPCon (Tunnel Oxide Passivated Contact), IBC (Interdigitated Back Contact), ABC (All Back Contact), HPBC (High-Performance Back Contact), da MBB (Multi Busbar) cell architectures duk ana tallafawa sosai tare da daidaitaccen tsarin tashar aiki.
Modules na Rabin-Cell - Ana tallafawa modules na rabin-cell masu firam a cikin duk girman da ya dace a duk layin daga lodin gilashi zuwa ƙirƙira da gwaji. Layin na iya gudanar da modules na yau da kullun da rabin-cell a yanayin mixed-flow a lokaci guda.
Modules na Bifacial Double-Glass - Layin ya haɗa da tashoshi na musamman don raba gilashin bifacial, lamination na gilashi na biyu, da rufe gefen da aka ƙera musamman don gina samfuran gilashin bifacial biyu marasa firam da masu firam.
Shingled Modules - Tsarin shingled cell string yana goyan bayan tashar shimfidar robot da aka gyara ta CCD tare da tazarar tsakanin sel da za a iya daidaita daga 1 mm zuwa 10 mm.
Iyawar Ƙarfin Samarwa
Ooitech tana tsarawa da isar da layukan samar da hasken rana ga masana'antun da ke da burin samarwa na shekara-shekara daban-daban. Tsarin layi ɗaya yawanci yana nufin 50 MW zuwa 200 MW a kowace shekara. Tsarin layi da yawa tare da kayan aikin gwaji da rarrabawa ana samuwa don wuraren 200 MW zuwa 1 GW. Tsarin modular yana ba da damar faɗaɗa ƙarfi ta ƙara tashoshin aiki ko layi ɗaya ba tare da rushe samarwa na yanzu ba.
Abokan Ciniki Masu Nufi
Wannan hanyar samar da layin samarwa ta dace da sabbin masana'antun hasken rana da ke kafa masana'antu sabo, masana'antun da ke haɓaka daga layin hannu ko na atomatik zuwa cikakken atomatik, masu kwangila da ke neman ƙara sabbin fasahar samar da hasken rana, da masu haɓaka ayyukan hasken rana da ke haɗa ikon samar da hasken rana a tsaye. Ooitech tana ba da cikakken tallafin tsara masana'antu daga tsara shimfidar kayan aiki zuwa shigarwa, ƙaddamarwa, horar da ma'aikata, da sabis na bayan siyarwa na yau da kullum.
Tuntuɓi Ooitech don Siyayya
Nemi Ƙididdiga ko Tuntuɓar Fasaha
Ooitech ƙwararren mai kera kayan aikin samar da hasken rana ne da ke Wuhan, China, wanda ya sadaukar da kai don samar da cikakken mafita na samar da hasken rana daga 5 MW zuwa 1 GW, gami da tsara kayan aiki, isar da masana'antu, horar da ma'aikata, samar da kayan aiki, da sabis na bayan siyarwa na tsawon rayuwa. Ƙungiyar injiniyoyinmu za su yi aiki tare da ku don tsara mafi kyawun tsarin layin don nau'in hasken rana, burin samarwa, da shimfidar masana'anta.
Bayan karɓar kayan aiki, Ooitech tana ba da garanti na shekara ɗaya wanda ya shafi duk lahani da ba na mutum ba, tare da gyara ko maye gurbin kyauta. Amsar tallafi a wurin tana da tabbacin cikin sa'o'i 8-24 (lokutan kasuwanci na cikin gida) da sa'o'i 24-72 na lokutan hutu da ranaku. Ana sabunta software kyauta har tsawon rayuwar kayan aiki. Ana ba da zane-zanen lantarki cikakke, shirye-shiryen PLC da HMI da aka yi bayani, jerin kayayyakin gyara, da littattafan kulawa bayan karɓa.
Zazzage cikakken kundin kayan aikinmu da bayanin kamfani:
Zazzage Kundin Kayan Aikin Ooitech
Zazzage Bayanin Kamfanin Ooitech
Kalli layin samar da hasken rana na MBB cikakken atomatik aiki: Bidiyon Layin Samar da MBB
Biyan tashar YouTube ta Ooitech don sabbin bidiyoyin kayan aikin masana'antar hasken rana, shawarwarin samarwa, da sabunta fasaha: www.youtube.com/ooitech
Imel: [email protected]
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Babban ofishi: Wuhan Yangtze River Center, Wuhan, China
Gidan yanar gizo: www.ooitech.com
