Cikakken Kayan Aikin Samar da Hasken Rana ta Atomatik
Cikakken Maganin Haɗa Hasken Rana na Turnkey daga Ooitech
Layin Samar da Hasken Rana na Ooitech Cikakken Aiki ne, wani tsari ne na masana'antu wanda aka tsara don samar da manyan na'urorin hasken rana. Layin cikakken yana rufe kowane mataki mai mahimmanci na tsari daga lodin gilashin danye har zuwa rarraba na'urori na karshe da tattarawa, wanda aka kera don samar da ingantaccen aiki, yawan samarwa, da kuma rage aikin mutum.
Layin samarwa ya ƙunshi wadannan matakai na tsari a jere: Injin Lodi Gilashi na Atomatik, Injin Yanke da Kwanciya EVA na Farko na Atomatik, Robot na Tsara Layukan Hasken Rana na Atomatik, Injin Manne Tef na Atomatik, Injin Kwanciya EVA/TPT na Biyu, Buffer na Tattara Na'urori, Mai Kaiwa Gilashin Lamination, Injin Raba Gilashin Bifacial, Injin Rufe Gefen Bifacial, Injin Yanke na Atomatik, Tashar Duba Juyawa 90-Digiri, Injin Framing na Atomatik tare da Mai Rarraba Glue, Injin Solder Junction Box na Atomatik, Injin Potting AB Glue na Atomatik, Layin Conveyor na Curing, Injin Nika Kusa na Atomatik, Injin Juyawa 180-Digiri, Mai Gwajin Insulation da Hi-Pot, Mai Gwajin IV, Mai Gwajin EL, da Injin Rarraba da Tattara na Atomatik.
Dukan layin yana amfani da tsarin modular design, yana ba da damar daidaitawa don dacewa da tsarin masana'anta na musamman da kuma burin samarwa daga 5MW zuwa 1GW a shekara. Duk kayan aiki suna sadarwa ta hanyar cibiyar sadarwa ta PLC guda ɗaya tare da hanyar haɗin bayanan MES, yana ba da damar gano cikakken bayani da haɗin kai na masana'anta mai wayo. Layin yana goyan bayan yanayin daya-zuwa-daya da kuma yanayin hadaddun kwarara biyu dangane da bukatun tsarin samarwa.
Kalli ƙarin bidiyon kayan aikin masana'antar hasken rana kuma ku bi don samun sabbin abubuwa: Tashar YouTube ta Ooitech
Ma'aunin Fasaha
Ƙayyadaddun Layin Gabaɗaya
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Nau'ikan Module Masu Jituwa | Framed na yau da kullun, bifacial double-glass, half-cell framed (ana buƙatar C-face frame) |
| Tsarin Cell da ya dace | G1, M6, M10, M12 (Mono / Poly / MBB / PERC / TOPCon / IBC / HPBC / Shingled) |
| Tsawon Module | 1640 mm – 2500 mm |
| Faɗin Module | 992 mm – 1400 mm |
| Tsayin Module (frame) | 30 mm – 40 mm |
| Matsakaicin Nauyin Module | 40 kg / pcs |
| Lokacin Zagayowar Layi | 25 s / pcs |
| Lokacin Aiki na Layi | 98% (yanayin shirye-shiryen samarwa, matsakaicin watanni 3) |
| Tsayin Conveyor | 950 ± 50 mm (kafin da bayan laminator) |
| Gudun Conveyor (kafin laminator) | 10 – 25 m/min (ana iya daidaita mitar) |
| Gudun Conveyor (bayan laminator) | 10 – 25 m/min (ana iya daidaita mitar) |
| Matsakaicin Girgizar Conveyor | < 1.5 g (an auna ta hanyar gwajin girgiza) |
| Bambancin Tsayi Tsakanin Sassan Maƙwabta | 2 mm |
| Kuskuren Jigilar Conveyor (a kwance) | < 10 mm |
| Kuskuren Jigilar Conveyor (a tsaye) | < 10 mm |
| Matsayin Hayaniya | 60 dBA |
| Babban Wutar Lantarki | 380 VAC ± 10%, 50 Hz ± 1%, 3-phase 5-wire |
| Wutar Sarrafawa | 220 VAC ± 10%, DC 24V wutar sarrafawa |
| Matsin Iska | 6 – 8 kg/cm² (0.6 – 0.8 MPa) |
| Bukatar Ƙarfin ɗaukar Kaya na Ƙasa | 500 kg/m² |
Abubuwan Fasaha na Kayan Aiki Guda
| Kayan Aiki | Lokacin Zagaye | Wutar Lantarki | Mahimman Bayanai | Lokacin Aiki |
|---|
| Na'urar Loda Gilashi ta Atomatik | 25 s/pcs | 10 KW | Girman da ya dace: L 1640–2500 mm × W 992–1400 mm; rabuwar takarda ta atomatik; goge goge + fan tsaftacewa; asarar gilashi 0.001% | 99% |
| Na'urar Yanke da Kwanciya ta Farko ta EVA ta Atomati | 25 s/pcs | 5 KW | Tsawon da yanke diagonal daidai ±2 mm; daidaiton kwanciya ±2 mm; ya dace da nadi 400 m (ana iya haɓaka zuwa 800 m); aikin haɗa zafi; na'urar hana tsatsa | 99% |
| Robot na Tsara Zaren Atomati | 6 s/string | 15 KW | Gyaran hangen nesa na CCD; daidaiton matsayi ±0.3 mm; tazarar zaren 1–10 mm ana iya daidaitawa; yawan karyewa 0.01%; yawan lahani na tsari 0.1%; hannun robot 20 kg (Estun) | 99% |
| Na'urar Manne Tef ta Atomati | 25 s/pcs | 4 KW | Tsawon yanke tef 25 mm; daidaiton yanke ±2 mm; girman da ya dace L 1640–2500 mm × W 992–1400 mm | 99% |
| Na'urar Kwanciya ta Biyu ta EVA/TPT | 25 s/pcs | 5 KW | Tsawon da yanke diagonal daidai ±2 mm; shimfidar daidai ±2 mm; jituwa da nadi 400 m (ana iya haɓaka zuwa 800 m); haɗa hot-melt; jituwa da daidaitaccen / rabin-cell / bifacial | 99% |
| Tarin Module | 25 s/pcs | 1 KW | Matakan ajiya: 12 ko 20 (ana iya daidaitawa); tazarar mataki 4 cm; coefficient na girgiza 5 m/s²; wutar lantarki: 220 VAC guda lokaci | 99% |
| Na'urar Rarraba Gilashin Bifacial | 25 s/pcs | 5 KW | Lamination mataki biyu: gilashin sama yana tsayawa 30 mm sama da gilashin ƙasa, ma'aikaci ya tabbatar kafin matsi na ƙarshe; daidaiton lamination ±1.5 mm; coefficient na girgiza 5 m/s² | 99% |
| Na'urar Rufe Gefen Bifacial | 25 s/pcs | 7 KW | Kuskuren matsayi na gefen tef 0.5 mm; faɗin haɗa tef 1/3 na faɗin tef a kowane gefe; babu wrinkles ko alamomin raƙuman ruwa; auto bar kan tef don sauƙin cirewa bayan lamination | 99% |
| Na'urar Yanke ta atomatik | 25 s/pcs | 3 KW | Yanke saman mai santsi, babu ragowar mannewa; zagayowar maye gurbin ruwan wukake kwanaki 15; na'urar tattara tarkace ta haɗa; jituwa da daidaitaccen / rabin-cell / bifacial | 99% |
| Tashar Dubawa ta Juyawa 90-Digiri | 25 s/pcs | 1.5 KW | Motar servo lift + pneumatic 90° flip; hasken LED; sakamakon NG/OK ana aika zuwa tasha ta gaba; wutar lantarki: 220 VAC single phase | 99% |
| Na'urar Framing ta atomatik (Haɗe) | 25 s/pcs | 15 KW | Matsayin sanya frame ±1 mm; matsayin fitar da glue machine ±1 mm; frame mai dacewa H 30–40 mm; dogon frame L 1640–2500 mm; gajeren frame L 992–1400 mm; nau'in maɓallin kusurwa 45°; fitar da gajere biyu + dogaye biyu a matsayin saiti ɗaya | 99% (yawan lalacewa 1%) |
| Na'urar soldering ta atomatik na Junction Box | 25 s/pcs | 5 KW | CCD don gano junction box; daidaiton soldering maimaita ±0.2 mm; tsaftace tip ta atomatik; buƙatar fitowar waya daga buɗaɗɗen tasha; babu rata a haɗin waya-tasha; lokacin sauya sigar 10 min | 99% |
| Na'urar zuba glue AB | 25 s/pcs | 2 KW | Matsayin haɗa glue AB (1:6) ± 0.2; tankin ajiyar glue A mai silinda biyu tare da zagayawa; tsawon rayuwa 10 shekaru; ana iya canzawa ta atomatik/da hannu | 99% |
| Na'urar niƙa kusurwa ta atomatik | 25 s/pcs | 2 KW | Nisa niƙa 30–40 mm; bambancin zurfin tsaye ±0.2 mm; burr 0.05 mm; girgiza niƙa < 1.5 g; zagayowar maye gurbin bel 3 watanni; akwatin tattara datti ya haɗa; wutar lantarki: 220 VAC single phase | 99% |
| Na'urar Juyawa 180-Digiri | 25 s/pcs | 1.5 KW | Juyawa mai santsi ba tare da fashewar module ba; module na yau da kullun yana amfani da silinda mai matsa lamba; bifacial yana amfani da kofuna masu tsotsa; sauya maɓalli ɗaya tsakanin yanayin yau da kullun da bifacial; wutar lantarki: 220 VAC guda ɗaya | 99% |
| Na'urar Gwajin Insulation da Hi-Pot | 25 s/pcs | 1 KW | Gwajin insulation: 6 kVDC @ 9999 MΩ; gwajin grounding continuity da hi-pot a cikin na'ura ɗaya; barcode scan yana kunna kai tsaye; fitar da bayanai kai tsaye; ya dace da IEC 61730; wutar lantarki: 220 VAC guda ɗaya | 99% |
| Na'urar Rarrabawa da Tattara Kaya ta atomatik | 25 s/pcs | 15 KW | Ƙugiya ta frame + tsotsa mai canzawa; ya dace da modules masu frame da marasa frame na bifacial; ƙarfin pallet guda 30; coefficient na girgiza 5 m/s² | 99% |
Manyan Abubuwan Haɗi da Alamomi
| Bangare | Alama / Tushen |
|---|
| Babban Layin PLC (CPU) | Siemens / Mitsubishi |
| PLC na Kowane Na'ura | Mitsubishi FX5U / FX3U Series |
| HMI Touch Screen | Weinview (Weintek) MT6103iP / MT6071iP |
| Tsarin Servo da Motar | Panasonic / Mitsubishi / Teco (750 W – 2 kW) |
| Transformer na Servo | Mingyi MYL-6000W |
| Sensor na Photoelectric | Omron E3Z Series |
| Maɓallin Iyaka | Schneider ZCP21 / ZCE01 / ZCY45 |
| Inverter / VFD | Delta VFD004L21A / VFD007M21A |
| Contactor | Schneider / CHINT |
| Relay | Omron G2R-2-SN |
| Bawul ɗin Solenoid | Airtac 4V210-08B / 4V220-08B |
| Silinda | Airtac / CHELIC |
| Janareta na Vacuum | Alps (Arupusu) AM25L-AD-N / VB30 |
| Maɓallin Vacuum | Pisco PSC-47-01-R (NPN) / PSC-47-01-P (PNP) |
| Wutar Lantarki ta DC | MiWi MDR-100-24 / MDR-60-24 / MDR-40-24 / MDR-20-24 |
| Hanyar Jagora ta Linear | HIWIN HGW30CC |
| Ball Screw | TBI (custom dimension) |
| Bearing | NSK / SKF (deep groove ball / angular contact) |
| Reducer / Gearbox | Wanxin / Jiaoying (planetary / worm gear) |
| General Motor | ZD / Zhongda / Jingyan 90 W / 120 W |
| Aluminum Profile | European standard (40×80 mm 1.5 mm thick / 40×40 mm 1.5 mm thick) |
| Aluminum Plate | A6061 |
| Conveyor Belt (pre-laminator) | Green canvas synchronous belt |
| Conveyor Belt (post-laminator) | Green PU synchronous belt (high-temp resistant, no belt marks) |
| Robot Arm (layout machine) | Estun 20 kg payload |
| Barcode Scanner (hi-pot tester) | Honeywell 3310G |
| Hi-Pot Tester Instrument | Yangzi (an yi shi daidai da buƙatun abokin ciniki) |
Fa'idodin Fasaha
Haɗaɗɗiyar Aiki Mai Inganci
Layin samar da hasken rana na Ooitech yana samun jimlar lokacin zagayowar daƙiƙa 25 a kowane module a duk tashoshin aiki, yana ba da damar ci gaba da fitarwa mai girma tare da ƙarancin matsaloli. Tsarin modular yana ba da damar kula da tashoshi ɗaya ɗaya ko haɓakawa ba tare da dakatar da layin gaba ɗaya ba. Robot ɗin shimfida layin yana ba da matsayi da gyaran CCD na gani da daidaiton ±0.3 mm, yayin da robot ɗin kafa firam da sarrafa gilashi ke tabbatar da daidaiton sanyawa ±1 mm a duk lokacin haɗawa.
Haɗin Module Mai Faɗi
An ƙera layin samarwa don ɗaukar nau'ikan module da yawa ba tare da babban sake tsarawa ba. Yana tallafawa girman sel G1, M6, M10, da M12 a cikin nau'ikan module masu firam, rabin firam, da bifacial biyu-gilashi. Fasahohin da suka dace sun haɗa da PERC, TOPCon, IBC, ABC, HPBC, da ƙirar sel shingled. Girman module daga 1640 mm zuwa 2500 mm tsayi da 992 mm zuwa 1400 mm faɗi ana tallafawa gaba ɗaya, tare da canza tsari a cikin minti 10 ko ƙasa da haka.
Sarrafa Hankali da Haɗin MES
Kowane tasha a layin samarwa yana da daidaitaccen hanyar sadarwa ta Ethernet data interface wanda ke goyan bayan haɗin MES. Tsarin yana tattarawa da bayar da rahoton bayanan ma'aikaci, matsayin kayan aiki, sigogin tsari, bayanan kulawa, da bayanan gano samfurin da ke da alaƙa da barcode ɗaya ɗaya. Ana iya amfani da bayanan MES don daidaita sigogin kayan aiki ta atomatik tare da izini. Duk software ana bayar da ita tare da shirye-shiryen PLC da HMI da zane-zanen lantarki, tare da sabunta software kyauta har abada.
Injiniyan Dogaro da Tsaro
Ana tabbatar da lokacin aiki na kayan aiki a layin da kashi 98% ko sama da haka a ƙarƙashin yanayin samarwa cikakke. Kowane na'ura yana da kariya ta tsaro mai yawa: masu katse gajeren zango a kan duk nauyin motoci, makullin kariya a kan duk kofofin sabis, hasken tsaro a wuraren ma'aikata, garkuwar kariya ta pneumatic a wuraren shigar da gilashi, da alamun haɗari masu launi uku tare da ƙararrawa a ko'ina. Maɓallan dakatarwa na gaggawa suna amfani da wutar lantarki mai ƙarancin ƙarfin 24 V tare da murfin kariya don hana kunnawa ba da gangan ba.
Tsarin Jigilar Kaya Mai Daidaito
Tsarin jigilar aluminum da aka yi da anodized yana kiyaye girman girgiza mafi girma a kasa da 1.5 g a duk layin. Ana amfani da bel ɗin synchroneous na canvas kore a gaban laminator don sarrafa hasken rana mai laushi, yayin da ake amfani da bel ɗin synchroneous PU kore mai jure zafi a bayan laminator don hana alamar bel a saman gilashin da aka rufe. Bambancin tsayin sashe na jigilar da ke kusa ana sarrafa shi a cikin 2 mm, kuma wuraren canzawa tsakanin tashoshi suna amfani da rollers na roba mai laushi don kawar da ƙuraje a saman.
Tashoshin Tsari na Ci gaba
Tashoshi na musamman suna magance matakan tsari mafi wahala. Injin rufe gefen bifacial yana kiyaye kuskuren wurin tef a cikin 0.5 mm kuma yana hana lahani na EVA bayan lamination. Injin soldering akwatin junction yana amfani da jagorar CCD tare da daidaiton maimaitawa na ±0.2 mm da kuma tsaftace tip ta atomatik. Injin niƙa kusurwa yana sarrafa kuskuren zurfin niƙa a cikin ±0.2 mm tare da girgiza kasa da 1.5 g don kawar da haɗarin micro-crack. Mai gwada insulation da hi-pot yana yin gwajin 6 kVDC bisa ga IEC 61730 tare da jerin gwaji ta atomatik da aka kunna ta barcode.
Aikace-aikacen Samfur
Fasahar Hasken Rana Mai Jituwa
Layin samar da Ooitech cikakken atomatik an tsara shi don kera kusan dukkanin manyan fasahohin hasken rana da ake samarwa a kasuwa a halin yanzu. Tsarin kayan aiki mai sassauƙa yana tallafawa:
Daidaitattun Modulolin Siliki na Crystalline - G1, M6, M10, M12 monocrystalline da multicrystalline PERC da waɗanda ba PERC ba a cikin daidaitaccen tsari na aluminum frame tare da EVA/TPT ko EVA/glass encapsulation.
Fasahohin Kwayoyin Halitta Masu Ƙarfi - TOPCon (Tunnel Oxide Passivated Contact), IBC (Interdigitated Back Contact), ABC (All Back Contact), HPBC (High-Performance Back Contact), da MBB (Multi Busbar) cell architectures duk ana tallafawa sosai tare da daidaitaccen tsarin tashar aiki.
Modulolin Rabin Kwayar Halitta - Ana tallafawa modulolin rabin kwayar halitta masu frame a cikin duk girman da ya dace a duk layin daga lodin gilashi zuwa framing da gwaji. Layin na iya tafiyar da modulolin daidaitattun da rabin kwayar halitta a lokaci guda a yanayin mixed-flow.
Modulolin Gilashi Biyu na Bifacial - Layin ya haɗa da tashoshi na musamman don raba gilashin bifacial, lamination na gilashi na biyu, da rufe gefen da aka ƙera musamman don gina samfurin gilashin bifacial biyu mara firam da mai firam.
Moduloli Masu Rufe - Tsarin layin sel masu shingled ana tallafawa ta tashar shimfidar robot da aka gyara ta CCD tare da tazarar tsakanin sel da za a iya daidaita daga 1 mm zuwa 10 mm.
Kewayon Ƙarfin Samarwa
Ooitech tana tsarawa da isar da layukan samar da hasken rana ga masana'anta a cikin kewayon burin samarwa na shekara-shekara. Tsarin layi ɗaya yawanci yana nufin 50 MW zuwa 200 MW a kowace shekara. Tsarin layi da yawa a layi daya tare da raba kayan gwaji da rarrabawa yana samuwa don wuraren 200 MW zuwa 1 GW. Tsarin modular yana ba da damar faɗaɗa ƙarfin ta ƙara tashoshin aiki ko layi daya ba tare da rushe samarwa na yanzu ba.
Abokan Ciniki Masu Nufi
Wannan hanyar samar da layin samarwa ta dace da sabbin masana'antun hasken rana da ke kafa sabbin masana'antu, masana'antun da ke haɓaka daga layin hannu ko na atomatik zuwa cikakken atomatik, masu kwangila da ke neman ƙara sabbin fasahar samar da kayayyaki, da masu haɓaka ayyukan hasken rana da ke haɗa ƙarfin samar da kayayyaki. Ooitech tana ba da cikakken tallafin tsara masana'antu daga tsara shimfidar kayan aiki zuwa shigarwa, ƙaddamarwa, horar da ma'aikata, da sabis na bayan siyayya.
Tuntuɓi Ooitech don Siyayya
Nemi Ƙididdiga ko Tuntuɓar Fasaha
Ooitech ƙwararren mai kera kayan aikin samar da hasken rana ne da ke Wuhan, China, wanda ya himmatu wajen isar da cikakken mafita na samar da hasken rana daga 5 MW zuwa 1 GW, gami da tsara kayan aiki, isar da masana'antu, horar da ma'aikata, samar da kayan aiki, da sabis na bayan siyayya na tsawon rayuwa. Ƙungiyar injiniyoyinmu za su yi aiki tare da ku don tsara mafi kyawun tsarin layi don nau'in kayayyakin ku, burin samarwa, da shimfidar masana'anta.
Bayan karɓar kayan aiki, Ooitech tana ba da garanti na shekara ɗaya wanda ya shafi duk lahani da ba na mutum ba tare da gyara ko maye gurbin kyauta. Amsar tallafi a wurin ana tabbatar da ita a cikin sa'o'i 8-24 (lokutan kasuwanci na cikin gida) da sa'o'i 24-72 na lokutan hutu da bukukuwa. Ana sabunta software kyauta har tsawon rayuwar kayan aiki. Ana ba da cikakkun zane-zanen lantarki, shirye-shiryen PLC da HMI da aka yi bayani, jerin kayayyakin gyara, da littattafan kulawa bayan karɓa.
Zazzage cikakken kundin kayan aikinmu da bayanin kamfani:
Zazzage Kundin Kayan Aikin Ooitech
Zazzage Bayanin Kamfanin Ooitech
Kalli layin samar da hasken rana na MBB cikakken atomatik aiki: Bidiyon Layin Samar da MBB
Biyan tashar YouTube ta Ooitech don sabbin bidiyoyin kayan aikin masana'antar hasken rana, shawarwarin samarwa, da sabunta fasaha: www.youtube.com/ooitech
Imel: [email protected]
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