Amsa mai sauri: Layin samar da haɗaɗɗiyar zana waya da tinning na ribbon na photovoltaic babban tsarin masana'anta ne mai inganci don ribbon na hasken rana, yana zana tagulla har zuwa kauri na ƙarshe kusan 0.03 mm sannan yana shafa masa rufi a cikin matakin tinning mai ci gaba a layi ɗaya. Yana hidimar samar da ribbon don layukan module daga 5 MW zuwa 1 GW. Ribbon shine tsarin jijiyoyin module: yana ɗaukar duk amp da sel ke samarwa zuwa akwatin haɗin wuta, kuma yanayin sassansa, kaurin rufi da tsabtar samansa suna yanke shawarar juriyar haɗin gwiwa da amincin dogon lokaci. Yin sa a cikin layi ɗaya mai haɗaka maimakon siyan wayar da aka zana da yin tinning daban shine abin da ke kiyaye rufin daidai tsawon tsayinsa, wanda shine yanayin da ke bayyana a matsayin amfani a injin stringer.
PV Module Manufacturing · na Jerry, Ooitech
Gabatarwar Samfur

Layin samar da zanen waya na photovoltaic da tinning hadedde shine tsarin masana'antu mai inganci da aka tsara don samar da zanen zagaye da lebur da ake amfani da su a hada hada bangarorin hasken rana. Wannan hadedde mafita yana hada zanen waya mai kyau, annealing induction, rufin flux, tinning mai zafi, da winding ta atomatik a cikin tsari guda mai sauki, yana kawar da matakan tsaka-tsaki kamar tashoshin biya da sake juyawa daban.
An kera layin don sarrafa kansa gaba daya tare da ciyar da conveyor da ikon canza kayan aiki ta atomatik, yana zama tushe don aiki mara mutum. Tare da iyakar saurin injina na mita 450 a minti daya, karfin samarwa ya kai sau biyu na kayan aikin gargajiya, yana baiwa masana'antun damar rage yawan kayan aiki da sararin aiki da rabi don samar da iri daya.
Babban ci gaba sun hada da dumama annealing induction (magance matsalolin gargajiya na lalacewar lambar wutar lantarki da zamewa), goge tinning nano-material mai tsawon rayuwa sau 10, cika tin ta atomatik, da winding mai sarrafa servo don aiki mara mutum na gaskiya.
Technical Specifications
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Inlet Wayar Diamita | Φ0.8-1.2mm |
| Outlet Wayar Diamita | Φ0.12-0.30mm |
| Kauri Tafin Tin | 0.01-0.03mm a kowane gefe (mai iya sarrafawa) |
| Matsakaicin Gudun Injiniya | 450M/min |
| Matsakaicin Gudun Karɓa | 300M/min |
| Layukan Samarwa | Layuka 2 |
| Matsakaicin Nau'in Wutar Iska | Nau'i biyu |
| Zurfin Baho na Tin | 180mm |
| Motar Zane mai Kyau | 4KW, rabo 5:1 |
| Motar Jawo mai Ƙarfi | 400W |
| Motar Jawo mai Juyawa | 400W |
| Motar Servo mai Juyawa | Servo 1KW |
| Servo Shirya Waya | Servo 400W |
| Ɗaukar Tin Coating | 5-10 KG/Max |
| Adadin Dies | Dies 24 (kai biyu) |
| Adadin Rage Zane | 15% (dies 1-23), 4% (die 24) |
| Zafi na Wanka da Tin | 6KW titanium tube electric heating |
| Tsarin Sanyaya | An sanyaya da ruwa tare da 2P air conditioning chill air |





Fa'idodin Fasaha
Tsarin Haɗa Ayyuka
Ciyarwa kai tsaye daga injin zare waya mai kyau zuwa sashin tinning, yana kawar da tashoshi na biya da sake juyawa daban
Haɗin bel na jigilar kaya da sarrafawa yana ba da damar canza kayan aiki ta atomatik
An gina tushe don yanayin aiki mara matuƙa
Tsarin layi biyu a layi daya a cikin inji daya yana rage sawun
Ci gaba da Induction Annealing
Zafin induction yana maye gurbin hanyar sadarwa ta lantarki ta gargajiya
Yana kawar da matsalolin lalacewa da zamewa
Mafi daidaitaccen annealing na tushen jan karfe
Binciken halin yanzu na ainihi tare da jan hankali na dabaran servo don kwanciyar hankali
Kariyar iskar gas mai sarrafa kwarara
Tsarin Tinning mai aiki mai girma
Dabaran goge nano-material tare da inganta rayuwar sabis sau 10
Ba ya manne da dross tare da rage juriya 50%
Cire dross na pneumatic mai lokaci yana rage ƙarfin aiki
Cikakken tinning ta atomatik ba tare da sa hannun mutum ba
Wuka mai iska mai madauwari tare da bawuloli biyu na daidaitawa don layin tin uniform
Tebur mai zamewa da tsarin ɗagawa tare da sarrafa lamba na stepper motor
Fasahar Winding Servo
Binciken lamba na hannu tare da ɗaukar servo ta atomatik
Matsatsi mara amfani da iska don loda da sauke spool ta atomatik
Turntable ta atomatik, jan waya ta iska, ƙugiya da yanke ta atomatik
Zane mai dual shaft tare da shingen hana rikicewa
Motar winding 1000W mai ƙarfin ɗaukar nauyi 15KG
Samar da Sauri Mai Girma
Matsakaicin gudun 450M/minti, ninki biyu na ƙarfin kayan aiki na yau da kullun
Rage yawan kayan aiki da rabi
Yana adana sararin aiki da aikin ma'aikaci
Sarrafa saurin canzawa daga 150-450M/RPM
Aikace-aikacen Samfur
Wannan layin samarwa ana amfani da shi sosai a masana'antar kera ribbon photovoltaic, yana tallafawa samar da ribbons interconnect da ake amfani da su wajen haɗa sel hasken rana da ayyukan bussing module. Ribbons da aka fitar sun dace da nau'ikan fasahar sel hasken rana daban-daban ciki har da:
Na'urorin hasken rana na siliki mai kristal na al'ada da ke amfani da PERC, TOPCon, da ƙwayoyin HJT
Layin samar da modulolin hasken rana na Multi busbar (MBB)
Kera modulolin shingled da inganci mai girma
Haɗa sel da aka yanke rabi
Haɗin gwiwar panel na bakin ciki da mai sassauƙa na hasken rana
Samar da ribbon zagaye don fasahohin module na ci gaba
Samar da lebur ribbon don tabber stringer injina
Masu amfani na yau da kullun sun haɗa da masana'antun ribbon na photovoltaic, masana'antun sarrafa wayar tagulla, kamfanonin samar da kayan aikin hasken rana, da wuraren samar da module na hasken rana da ke neman faɗaɗa zuwa samar da ribbon na sama.
Abubuwan Kayan Aiki
| Naúrar | Yawa |
|---|
| Injin Zane mai Kyau Mai Kafa Biyu 24 Die | Saiti 1 |
| Injin Annealing Induction Mai Kafa Biyu | Saiti 1 |
| Injin Tinning Hot Dip Mai Kafa Biyu | Saiti 1 |
| Injin Winding Mai Juyawa Mai Kafa Biyu | Saiti 1 |
Kula da Aiki da Sabis na Bayan Siyarwa
Garanti na ɗaukar nauyi daga ranar da aka aika ya haɗa da shekara ɗaya don sassa na inji da shekara ɗaya don kayan lantarki. Ana ba da tabbacin samar da kayan gyara na dogon lokaci da tallafin fasaha a duk tsawon rayuwar kayan aiki. Bayan lokacin garanti, ana samun sabis na wurin aiki tare da farashin tafiya, aiki, da maye gurbin sassa. Ana ba da horon ma'aikata, jagorar shigarwa, da tallafin kaddamar da aiki don tabbatar da samar da kayayyaki mai ƙarfi da ingancin ribbon mai daidaito.