Gabatarwar Samfur

Layin Samar da Ribbon na PV Busbar Ribbon Integrated Drawing Rolling Tinning Production Line cikakken mafita ne na turnkey wanda aka tsara don samar da ribbons na jan karfe masu inganci da ake amfani da su wajen kera hasken rana. Layin ya haɗa manyan matakai shida - zane, mirgina, zane mai lebur, annealing, rufin tin da ɗauka - cikin tsarin samarwa guda ɗaya mai ci gaba, yana ba da ingancin ribbon da ake buƙata ta hanyar haɗaɗɗun kayan aikin photovoltaic na zamani.

Kowane na'urar injiniya an gina shi azaman modul mai zaman kansa wanda za'a iya motsawa ko sake haɗawa bisa ga buƙatun shimfidar masana'anta. Babban motar yana aiki ta hanyar variable frequency drive tare da daidaita saurin gudu daga 0 zuwa 150 m/min, tare da nuna saurin yanzu akan allon taɓawa. Motocin zane, mirgina, annealing da ɗauka kowanne yana da nasa VFD. Motsin sandar tashin hankali yana motsa resistor mai mahimmanci, kuma siginar juriya ana ƙididdige shi ta PLC a ainihin lokaci, wanda ke umurtar kowane VFD don daidaita saurin motar nan take. Wannan yana kiyaye sandar tashin hankali a tsaye, yana kula da mafi kyawun tashin hankali na layi, kuma yana tabbatar da daidaiton diamita na ribbon a duk lokacin aiki.

Layin yana nufin masana'antun haɗin haɗin hasken rana da bus ribbons da ke ba da masana'antar samar da module da ke aiki da PERC, TOPCon, HJT, IBC, MBB, shingled da makamantan fasahar tantanin halitta.

Technical Specifications

Babban Ma'aunin Aiki

Haɗin Na'ura

Fa'idodin Fasaha

Tuƙi Mai Daidaitacce da Sarrafa Tashin hankali

• Gudun da ba shi da mataki daga 0 zuwa 150 m/min wanda VFD ke sarrafawa tare da nunin HMI

• VFD mai zaman kansa akan kowane sashe na aiki, kowanne yana da na'urar firikwensin tashin hankali na resistor mai daidaito

• Ƙididdigar lokaci na PLC tana gyara saurin motar nan take don kiyaye sandar tashin hankali a tsaye

• Sarrafa madauki mai rufe yana ba da diamita na ribbon iri ɗaya da ƙarancin asarar amfanin gona

Sashen Zana da Mirgina Mai Ƙarfi

• Zana gear kwance mai gatura huɗu mai mutu 7 tare da capstans ɗin tungsten carbide fesa walda

• Ƙirar capstan mai hawa uku, biyu masu musanya da ɗaya na ƙarshe na musamman

• Rolls ɗin mirgina tungsten carbide 180 mm, mai sanyaya iska tare da zagayawar ruwa na ciki

• Gano Laser akan layi tare da sarrafa madauki mai rufe yana daidaita tazarar mirgina yayin aiki

• Daidaitawar zamewar dovetail a mashigar shiga da fita don daidaitaccen matsayi

Aikin Annealing Mai Tsayayye

• Gajeren kewaye cikakken raƙuman ruwa DC annealing, 45 KW 0-35V wutar lantarki mai sarrafa kanta ta hanyar saurin layi

• Bututun annealing na aluminum tare da tsarin buɗe kofa mai anodized, nitrogen kariya

• Ruwan zagaye da iska mai sanyaya zafin jiki

• Ƙafafun jagora na bakelite na lantarki masu ɗorewa don dogon rayuwa

Babban ingancin Tin Coating

• 12 KW bututun lantarki mai zafi tare da rufin fiber ceramic don dumama daidai

• Titanium farantin karfe da aka yi wa tukunyar tin, 180 kg iya aiki, an yi annealing don rage damuwa

• Titanium latsa nadi suna tsayayya da mannewa da lalacewar tin

• Madaidaicin wuka ta iska tare da daidaitaccen iskar iska don kauri tin uniform

• Tanki na PP mai ramuka biyu tare da aikace-aikacen ɗigon felt da ƙarancin ƙararrawa

• Tsarin ciyar da tin ta atomatik tare da ƙarancin matakin ƙararrawa

• Cire hayaƙi na tsakiya akan yankunan flux da tinning

Tsarin ɗaukar hoto mai dogara

• Servo mai tuƙi sama-jagorar ajiya tare da 2.5 m a tsaye sararin ajiyar waya

• 4 m ma'ajiyar tara yana ba da har zuwa 35 seconds don canjin bobbin mara tsayawa

• 750 W servo motor traverse tare da ball screw da gear belt don kwanciyar waya mai tsayayye

• Twin spindle take-up tare da segmented main shaft don manyan da kananan bobbins

• Saituna biyu na traverse da take-up suna ba da damar canjin reel mara tsayawa

Zaɓin Abubuwan Kayayyaki na Musamman

• Bearings daga NSK, JNS, HRB brands

• Habasit flat belts da Nitta timing belts

• Wannan series motors tare da sinusoidal servo da PLC

• Sinusoidal brand HMI touch screen

Aikace-aikacen Samfur

Layin samarwa an sadaukar da shi don kera tin-coated copper interconnect ribbons da busbar ribbons da ake amfani da su a cikin crystalline silicon solar module assembly. Aikace-aikacen downstream na yau da kullun sun hada da:

• Interconnect ribbon don 5BB, 9BB, 12BB da MBB solar cell stringing

• Busbar ribbon don ayyukan bussing na solar module

• Ribbon samarwa don PERC, TOPCon, HJT, IBC, ABC, HPBC cell modules

• Ribbon don samar da shingled module

• Custom flat copper conductor don power electronics da battery pack tabs

• Aikace-aikacen haɗin kai na hasken rana mai sassauƙa

Kayan aikin ya dace da masana'antun ribbon da ke hidimar layin samar da hasken rana daga 5 MW zuwa 1 GW, da kuma masana'antun PV module da ke son samar da ribbon a cikin gida don sarrafa farashi da tsaro na samarwa.

Tuntuɓi da Siyayya

Don samun cikakkun bayanai na farashi, zane-zane, shirye-shiryen gwajin karbuwa a masana'anta da kuma cikakkun shawarwarin fasaha kan Layin Samar da Ribbon na PV Busbar Ribbon Integrated Drawing Rolling Tinning, da fatan za a tuntuɓi ta hanyar tashar tambayoyi ta gidan yanar gizo. Ana samun daidaitattun tsare-tsare don dacewa da takamaiman faɗin ribbon, kauri da buƙatun iya aiki.