PV Busbar Ribbon Haɗaɗɗen Zane Zana Birgima Tinning

Amsa mai sauri: Haɗaɗɗiyar layin samar da ribbon na PV wanda ya haɗa zane, mirginewa da tinning tsarin turnkey ne don samar da ribbon na hasken rana. Yana gudana da saurin layi har zuwa kusan 150 m/min daga diamita na shigarwa na kusan 3.5 mm, akan tuƙi na 35 V tare da nauyin spool kusan 180 kg, kuma an ƙayyade shi don samar da ribbon wanda ke hidimar layukan module daga 5 MW zuwa 1 GW. Haɗa zane, mirginewa da tinning a cikin layi ɗaya yana kawar da sarrafa coil da sake spooling tsakanin injuna daban-daban, wanda shine inda oxidation na saman da lalacewar gefe sukan bayyana. Tinning dole ne ya bi mirginewa da kyau: ribbon lebur da aka mirgine wanda ya tsaya kafin plating zai yi oxidation, kuma saman da ya yi oxidation shine abin da ke sa haɗin solder ya zama kamar mai karɓuwa kuma ya kasa a thermal cycling. Wucewa ɗaya yana kiyaye wannan taga a takaice.

PV Module Manufacturing · na Jerry, Ooitech

Gabatarwar Samfur

Layin Samar da Ribbon na PV Busbar Ribbon Integrated Drawing Rolling Tinning Production Line cikakken mafita ne na turnkey wanda aka tsara don samar da ribbons na jan karfe masu inganci da ake amfani da su wajen kera hasken rana. Layin ya haɗa manyan matakai shida - zane, mirgina, zane mai lebur, annealing, rufin tin da ɗauka - cikin tsarin samarwa guda ɗaya mai ci gaba, yana ba da ingancin ribbon da ake buƙata ta hanyar haɗaɗɗun na'urorin photovoltaic na zamani.

Kowane na'urar injiniya an gina shi azaman modul mai zaman kansa wanda za'a iya motsawa ko sake haɗawa bisa ga buƙatun shimfidar masana'anta. Babban motar yana aiki ta hanyar variable frequency drive tare da daidaita saurin gudu daga 0 zuwa 150 m/min, tare da nuna saurin yanzu akan allon taɓawa. Motocin zane, mirgina, annealing da ɗauka kowanne yana da nasa VFD. Motsin sandar tashin hankali yana motsa resistor mai mahimmanci, kuma siginar juriya ana lissafta ta PLC a ainihin lokaci, wanda ke umurtar kowane VFD don daidaita saurin motar nan take. Wannan yana kiyaye sandar tashin hankali a tsaye, yana kula da mafi kyawun tashin hankali na layi, kuma yana tabbatar da daidaiton diamita na ribbon a duk lokacin aiki.

Layin yana nufin masana'antun da ke kera ribbons na haɗin gwiwar tantanin rana da ribbons na bas da ke ba da shuke-shuken samar da module da ke aiki da PERC, TOPCon, HJT, IBC, MBB, shingled da makamantan fasahar tantanin.

Technical Specifications

Babban Ma'aunin Aiki

Haɗin Injin

Fa'idodin Fasaha

Tuƙi Mai Daidaito da Sarrafa Tashin hankali

• Gudun da ba shi da mataki daga 0 zuwa 150 m/min wanda VFD ke sarrafawa tare da nunin HMI

• VFD mai zaman kansa akan kowane sashe na aiki, kowanne yana haɗe da na'urar jin tashin hankali na resistor mai daidaito

• Ƙididdigar lokaci na PLC tana gyara saurin motar nan take don kiyaye sandar tashin hankali a tsaye

• Sarrafa rufaffiyar madauki yana ba da diamita na ribbon iri ɗaya da ƙarancin asarar amfanin gona

Sashen Zana da Mirgina Mai Ƙarfi

• Zana kwano mai gatura huɗu mai mutu 7 tare da capstans ɗin fesa tungsten carbide

• Ƙirar capstan mai hawa uku, biyu masu musanyawa da ɗaya na ƙarshe na musamman

• Mirgina rolls ɗin tungsten carbide 180 mm, mai sanyaya iska tare da zagayawar ruwa na ciki

• Gano Laser akan layi tare da sarrafa rufaffiyar madauki yana daidaita tazarar mirgina yayin aiki

• Daidaitawar zamewar dovetail a mashigar shiga da fita don daidaitaccen matsayi

Aikin Annealing Mai Tsayayye

• Gajeren kewaye cikakken raƙuman ruwa DC annealing, 45 KW 0-35V wutar lantarki mai sarrafa saurin layi ta atomatik

• Bututun annealing na aluminum tare da tsarin buɗe kofa mai anodized, nitrogen kariya

• Ruwan zagaye da mai sanyaya iska mai sarrafa zafin jiki

• Ƙafafun jagorar bakelite na lantarki masu wuyar lalacewa don dogon rayuwa

Babban ingancin Tin Coating

• 12 KW bututun lantarki mai zafi tare da rufin fiber ceramic don dumama daidai

• Tantanin titanium da aka yi walda, 180 kg iya aiki, an yi annealing don rage damuwa

• Nadin latsa titanium suna tsayayya da mannewa da lalacewa

• Wuka mai iska mai daidaitaccen iska mai daidaitawa don kauri na tin uniform

• Tankin PP mai ramuka biyu tare da aikace-aikacen digo na felt da ƙararrawar rashi

• Tsarin ciyar da tin atomatik tare da ƙararrawar matakin ƙasa

• Cire hayaƙi na tsakiya akan yankunan flux da tinning

Tsarin ɗauka mai dogaro

• Servo mai tuƙi sama-jagorar ajiya tare da 2.5 m ajiye waya a tsaye

• 4 m na tsayin ajiya yana ba da har zuwa 35 seconds don canjin bobbin mara tsayawa

• 750 W servo motor traverse tare da ball screw da gear belt don shimfida waya mai tsayayye

• Twin spindle take-up tare da segmented main shaft don manyan da kananan bobbins

• Saituna biyu na traverse da take-up suna ba da damar canjin reel mara tsayawa

Zaɓin Abubuwan Kayayyaki na Musamman

• Bearings daga NSK, JNS, HRB brands

• Habasit flat belts da Nitta timing belts

• Wannan series motors tare da sinusoidal servo da PLC

• Sinusoidal brand HMI touch screen

Aikace-aikacen Samfur

Layin samarwa an sadaukar da shi don kera tin-coated copper interconnect ribbons da busbar ribbons da ake amfani da su a cikin crystalline silicon solar module assembly. Aikace-aikacen da ke biyo baya sun haɗa da:

• Interconnect ribbon don 5BB, 9BB, 12BB da MBB solar cell stringing

• Busbar ribbon don ayyukan bussing na solar module

• Samar da ribbon don PERC, TOPCon, HJT, IBC, ABC, HPBC cell modules

• Ribbon don samar da shingled module

• Na'urar da aka kera ta musamman ta tagulla mai lebur don na'urorin lantarki da kuma tab ɗin fakitin baturi

• Flexible solar module interconnect applications

Kayan aikin sun dace da masana'antun ribbon da ke hidimar layukan samar da hasken rana daga 5 MW zuwa 1 GW, da kuma masana'antun haɗaɗɗun PV da ke son kawo samar da ribbon cikin gida don sarrafa farashi da tabbatar da wadata.

Tuntuɓi da Siyayya

Don cikakkun bayanan farashi, zanen tsari, shirye-shiryen gwajin karɓa na masana'anta da cikakkiyar shawara ta fasaha kan Layin Samar da Ribbon na PV Busbar Haɗaɗɗen Zane Rolling Tinning, don Allah a tuntuɓe ta hanyar tambaya ta yanar gizo. Akwai gyare-gyare na musamman don dacewa da takamaiman faɗin ribbon, kauri da buƙatun ƙarfin samarwa.