EVA/TPT Online Cutting & Laying Machine don Layin Samar da Hasken Rana
The Ooitech GC-1500 EVA/TPT Online Cutting & Laying Machine tsarin yankan da shimfidawa ne mai sauri da aiki da kansa wanda aka kera musamman don masana'antar kera hasken rana. Wannan na'ura tana sarrafa yankan da shimfidawa daidai na EVA, POE, PYE encapsulant films, da backsheet (TPT/KPK/KPE) kayan a kan gilashin gilashi a matsayin wani ɓangare na layin samar da hasken rana mai haɗe.
An tsara shi don tallafawa girman tantanin halitta daga 156.75mm zuwa 210mm (G1, M6, M10, M12), GC-1500 yana ba da saurin samar da zagaye na 16 seconds tare da daidaiton yankan +/-2mm na EVA da +/-1mm na kayan backsheet. Tsarin yana da yankan ruwan wukake na sama da ƙasa, ciyar da kayan aiki da servo tare da tashin hankali akai-akai, da kuma tara kayan aiki ta atomatik bayan kowane yanke. Wani ci-gaba na keɓewa da kuma jujjuya shimfidawa yana tabbatar da shimfidawar EVA mara ƙyalli a kowane lokaci.
Jerin GC-1500 yana samuwa a cikin nau'ikan da yawa don dacewa da buƙatun samar da ku, gami da yankan EVA mai Layer ɗaya (GC-1500FE), yankan EVA mai Layer biyu (GC-1500SE), da yankan backsheet mai Layer biyu (GC-1500ST). Kowane samfurin yana haɗuwa cikin sauƙi a cikin layukan haɗa hasken rana da ke akwai kuma yana tallafawa nau'ikan rabin yanke, cikakken girman, gilashi ɗaya, da gilashi biyu.
Ko kuna gina sabon layin samar da hasken rana ko kuna haɓaka tsarin yanke EVA/backsheet na yanzu, GC-1500 yana ba da aminci, sauri, da daidaiton da ake buƙata don kera MBB, PERC, TOPCon, IBC, da shingled module na zamani.
Technical Specifications
Ma'aunin Injin Gabaɗaya
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Jerin Samfura | GC-1500FE (EVA Layer Daya) / GC-1500SE (EVA Layer Biyu) / GC-1500ST (Backsheet Layer Biyu) |
| Samar da Wutar Lantarki | 380VAC, 50Hz, 3-Phase 5-Wire; Single Phase 220VAC |
| Jimlar Amfanin Wuta | Kasa da 8.0 KW |
| Samar da Iska | 0.6 - 0.8 MPa |
| Zazzabi na Aiki | 0°C zuwa 40°C |
| Girman Injin (Naúrar Daya) | 5772 x 2150 x 1650 mm |
| Nauyin Injin | Kimanin 2500 KG |
| Tsayin Haɗa Layin Taro | 950mm (Ana iya daidaita +/-30mm) |
| Kaurin Fim ɗin Yanka da Ya Dace | 0.3 - 0.8 mm |
Ayyukan Yanka da Kwanciya
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Girman Yankan | 50 - 2550 mm |
| Faɗin Yanke Mai Tasiri | 1450 mm |
| Girman Cell ɗin da ya dace | 156.75mm - 210mm (G1/M6/M10/M12) |
| Hanyar Yanke | Yanke ta hanyar almakashi na sama da ƙasa |
| Kayan Ruwan Yanke | SH-9 Karfe Mai Sauri |
| Rayuwar Ruwan Yanke | Yankewa 5,000,000 - 10,000,000 |
| Lokacin Zagayowar Samarwa | Daƙiƙa 16 a kowane guntu |
| Matsayin Yanke (EVA) | +/-2 mm |
| Matsayin Yanke (Backsheet) | +/-1 mm |
| Karkacewar Diagonal | Ƙasa da ko daidai da 1.5 mm |
| Ingancin Yanke | Gefen lebur, babu zigzag |
| Adadin Lalacewar Yanke | Ƙasa da ko daidai da 0.05% |
| Lokacin Rashin Injin | Ƙasa da ko daidai da awa 1 a kowane wata |
| Daidaitaccen Sanya | +/-2 mm |
Sarrafa Kayan Aiki da Ƙayyadaddun Nadi
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Matsakaicin Diamita na Nadi na EVA | 400 - 850 mm |
| Matsakaicin Diamita na Nadi na TPT | 400 - 850 mm |
| Matsakaicin Nauyin Nadi | Ya fi ko daidai da 1000 KG |
| Hanyar Nadi | Yana goyan bayan juyawa mai kyau da mara kyau |
| Hanyar Ciyar da EVA | Ciyarwa mai daidaitaccen tashin hankali tare da sarrafa servo |
| Hanyar Ciyar da Backsheet | Sarrafa tashin hankali ta atomatik tare da sarrafa servo |
| Hanyar Lodin Nadi | Tsarin ɗaga lantarki, lodin ma'aikaci ɗaya |
| Lokacin Canja Kayan Aiki | minti 1 |
| Lokacin Canja Punch Die | Ya yi ƙasa da ko daidai da minti 5 |
| Gano Karya Kayan Aiki | Gano ƙarshen atomatik, tsayawa ta atomatik lokacin da kayan ya ƙare |
Daidaitawar Bugawa da Akwatin Junction
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Tsarin Module Masu Jituwa | 60, 66, 72, 78 sel; rabin yanke; gilashi guda; gilashi biyu |
| Matsayin Bugawa na Tsakiya | Matsayi mai kayyade |
| Nisa mai daidaitacce daga Tsakiya | 0 mm - 400 mm |
| Karkacewar Ramin Bugawa | Kasa da ko daidai da +/-1.0 mm |
| Karkacewar Girman Bugawa | Kasa da ko daidai da +/-1.0 mm |
| Daidaitawar Akwatin Junction | Buɗewar akwatin junction mai sassa 3 na yau da kullun; akwatin junction mai sassa 3 na gajeren gefen rabin sel da tsakiya; akwatin junction mai sassa 3 na dogon gefen rabin sel; buɗewar akwatin junction diagonal |
Tsarin Kwanciya da Warewa
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Hanyar Kwanciya | Fitarwa ta atomatik ta tsarin; hannun mutum-mutumi yana tara kai tsaye bayan yanke; fasahar sarrafawa ta aiki tare tana ware gilashi da sel tare da juyar da baya; kwanciyar EVA mara murƙushewa |
| Hanyar Haɗa EVA | Samarwa mai ci gaba ba tare da sharar kayan wutsiya ba; haɗin butt mai zafi |
| Hanyar Haɗa Backsheet | Samarwa ci gaba ba tare da sharar kayan wutsiya ba; haɗin tef ɗin mannewa |
| Sarrafa Haɗin Backsheet | Gano da ƙin haɗin kai tsaye; ramawa ta atomatik da sabon takarda |
| Tsarin Tuki na Laying | Maimaita kamawa da iska mai jujjuyawa tare da sarrafa EVA/TPT servo |
| Tsarin Keɓewa | Bel ɗin jigilar kaya mai aiki tare da sarrafa motar servo yayin shimfida EVA/TPT |
| Tsarin Buffer/Cache | Canjin juyawa tsakanin raka'a biyu akan shimfida mataki na biyu |
Tsarin Sarrafa da Lantarki
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Mai Sarrafa PLC | Mitsubishi PLC ko daidai daraja |
| Ajiye I/O na PLC | Ba kasa da 10% ingantaccen gefen I/O (mafi ƙarancin maki 10) |
| HMI Touch Screen | Weinview TK6070IQ ko daidai |
| Tuki Motar Yanke | Motar Chengbang 1500W |
| Daidaita Girma | Daidaitawar lantarki bisa ga girman shimfidar module |
| Gyaran Kuskure | Bibiyar lantarki ta atomatik na wurin lodi |
| Kawar da Wutar Lantarki | Mai kawar da wutar lantarki (ƙarfin saman ƙasa da 15 KV) |
| Hanyoyin Aiki | Sarrafa allon taɓawa tare da ƙarin maɓallan farawa/tsayawa na zahiri |
| Binciken Matsala | Yanayin gwajin mataki ɗaya na hannu da aikin kwaikwayi |
| Ikon Shiga Mai Amfani | Tsarin izinin kalmar sirri mai matakai da yawa |
| Tsarin Ƙararrawa | Fitilar faɗakarwa mai launi uku ta Siemens tare da ƙararrawa mai ji da nunin kuskure na allon taɓawa |
| Haɗin Yanar Gizo | An sanye shi da sauya hanyar sadarwa/mai ba da hanya don sadarwar kwamfuta |
| Faɗakarwar Kulawa | Rikodin ƙidayar aiki tare da tunatarwar maye gurbin da aka tsara |
| Kula da Matsayi | Bayanan halin kayan aiki na ainihi tare da ikon haɗa tsarin |
| Rayuwar Sabis na Kebul/Layi | Kebul da layukan da aka ƙididdige su na sarkar ja, rayuwa mara gazawa fiye da shekaru 3 ko miliyoyin zagaye 3 |
Fa'idodin Fasaha
Yanke da Kwanciya da Saurin Daidaitacce
Lokacin Zagaye na Daƙiƙa 16: Ƙarfin samarwa mai saurin gaske wanda zai iya tallafawa layukan samar da hasken rana masu ƙarfi daga 50MW zuwa 500MW da sama
Tsarin Yanke Biyu-Daidaitacce: Daidaiton yanke EVA na +/-2mm da daidaiton bayan fage na +/-1mm tare da karkacewar diagonal a cikin 1.5mm, tabbatar da ingancin tsarin akai-akai
Fasahar Yanke Nau'in Almakashi: Ruwan sama da ƙasa na SH-9 ƙarfe mai sauri suna ba da yanke mai tsabta, lebur ba tare da gefuna masu karkata ba, suna samun ƙarancin lahani na yanke na 0.05% ko ƙasa
Tsawon Rayuwar Ruwa: Kowane saitin ruwan yanke yana ɗaukar yanke miliyan 5 zuwa 10, yana rage lokacin raguwa da farashin kulawa sosai
Sarrafa Kayan Aiki na Ci gaba ta Servo
Ciyarwar Aiki tare da Tashin hankali na Dindindin: Ciyarwar EVA mai sarrafa servo tana kiyaye tashin hankali mai tsayi a duk lokacin aiki, yana hana shimfiɗa ko lalacewa
Sarrafa Tashin Hankali ta atomatik don Backsheet: Ciyarwar backsheet mai sarrafa servo mai zaman kanta tana tabbatar da isar da kayan aiki daidai ko da canjin diamita na nadi
Daidaitawar Nadi Biyu: Yana goyan bayan duka hanyoyin juyawa na nadi masu inganci da mara kyau, yana ba da sassauci a cikin lodin kayan
Ƙarfin Nadi mai nauyi: Yana ɗaukar nadi har zuwa 850mm diamita da nauyi sama da 1000KG, yana rage yawan canjin nadi
Canjin Kayan Aiki na Minti 1: Tsarin lodin lantarki mai ɗagawa yana bawa ma'aikaci ɗaya damar kammala canjin nadi a cikin kusan minti 1
Sarrafa Aiki da Tsari na Hankali
Tarin Kayan Aiki na Robot: Bayan kowane yanke, hannun injin da aka haɗa yana tara da sanya kayan da aka yanke ta atomatik tare da maimaitawa mai girma
Fasahar Warewa ta Aiki ɗaya: Tsarin keɓewa na conveyor yana motsawa cikin daidaitaccen aiki yayin shimfidar EVA/TPT, yana raba kayan daga sel da kuma sake jujjuya don tabbatar da babu wrinkles ko lahani a saman
Gano da ƙin Haɗin Kai ta atomatik: Tsarin yana gano wuraren haɗin backsheet ta atomatik, yana watsar da guntun da abin ya shafa, kuma yana ramawa da sabon takarda ba tare da sa hannun ma'aikaci ba
Samarwa Ci gaba Ba tare da Sharar gida ba: Haɗin EVA mai zafi da haɗin tef ɗin backsheet yana ba da damar samarwa ba tare da katsewa ba ba tare da sharar kayan wutsiya ba
Gyaran Karkatar da Hasken Lantarki ta atomatik: Binciken hasken lantarki na ainihin lokaci yana tabbatar da daidaiton matsayin lodi a cikin dubban zagayowar samarwa
Daidaitawar Nau'in Module Mai Sauƙi
Tallafin Girman Sel Mai Faɗi: Yana dacewa da girman sel 156.75mm, 166mm, 182mm, da 210mm (G1, M6, M10, M12)
Tsarin Module Cikakke: Yana tallafawa shimfidar sel 60, 66, 72, da 78 a cikin tsarin rabin yanke, gilashi ɗaya, da gilashi biyu
Flexible Junction Box Punching: Matsayin bugu mai daidaitacce (0-400mm daga tsakiya) yana ɗaukar akwatunan haɗin kai na sassa uku na yau da kullun, tsarin gajere/tsayin gefen rabin tantanin halitta, da buɗewar akwatin haɗin kai na diagonal
Saurin Canjin Die: Ana kammala maye gurbin die na bugu a cikin minti 5 ko ƙasa da haka, yana ba da damar saurin canza layin samarwa tsakanin nau'ikan module
Daidaita Girman Lantarki: Ana daidaita girman shimfidar module ta hanyar lantarki, yana kawar da gyare-gyaren injina na hannu
Ƙarfin Gina da Tsaro
Gina Firam na Turai: Jikin na'ura an gina shi da 40x80mm na yau da kullun na aluminum na Turai ko firam ɗin ƙarfe mai ƙarfi daidai don aiki mara girgiza
Ruwan Jagorar Graphite na Babban Ruwa: Yana da tsarin fitar da sharar mai da tattarawa don hana gurɓata samfur
Cikakken Kariyar Tsaro: Murfin tsaro a sassan yanke, maɓallan dakatar da gaggawa a wurare da yawa, fitilun gargadi masu launi uku na Siemens tare da ƙararrawa, da shingen tsaro tare da tsarin kulle-kulle
Kariyar Fuskar Samfur: Duk wuraren da ake tuntuɓar an tsara su don hana alamomi, ƙulle-ƙulle, lalacewa, da alamomin tsaye akan kayan EVA da backsheet
Tsarin Kawar da Tsayayyen Wutar Lantarki: Na'urar kawar da tsayayyen wutar lantarki da aka haɗa tana rage ƙarfin wutar lantarki zuwa ƙasa da 15KV, tana kare kayan hasken rana masu mahimmanci
Sarrafa Hankali da Kulawa
Dandalin Mitsubishi PLC: Mai sarrafa PLC da aka tabbatar da masana'antu tare da mafi ƙarancin 10% na ƙarfin ajiyar I/O don faɗaɗa nan gaba
Sarrafa Samun Damar Matakai da yawa: Tsarin izini mai matakin mai amfani tare da kariyar kalmar sirri ga masu aiki, masu fasaha, da masu gudanarwa
Bincike Cikakke: Yanayin gwajin mataki ɗaya na hannu, aikin kwaikwayi, da kula da yanayin kuskure na ainihi tare da rikodin tarihin ƙararrawa
Faɗakarwar Kulawa ta Tsinkaya: Aikace-aikacen ƙidaya ta atomatik yana lissafin amfani da kayan aiki kuma yana kunna tunatarwar maye gurbin kafin gazawa ta faru
Haɗin kai da Shirye-shiryen Sadarwa: Mai ba da hanya/router/na'urar sadarwa ta ciki yana ba da damar sadarwa kai tsaye da kwamfuta da haɗin kai da tsarin MES na masana'anta
Sabunta Tsarin Kyauta: Ooitech tana ba da sabunta tsarin kyauta bisa ga buƙatun abokin ciniki da ci gaban fasaha
Aikace-aikacen Samfur
Haɗin layin samar da panel na Solar
Na'urar GC-1500 EVA/TPT ta yanke da shimfida ta kan layi wani muhimmin kayan aiki ne a cikin layin samar da hasken rana na zamani. Ana sanya shi bayan tashar lodin gilashi kuma kafin matakin shimfida tantanin halitta ko lamination, yana gudanar da yanke da sanya kayan rufewa da kayan baya daidai.
Fasahar Tantanan Rana da Ake Tallafawa
Modulolin PERC (Passivated Emitter and Rear Cell) monocrystalline da polycrystalline
Modulolin TOPCon (Tunnel Oxide Passivated Contact) masu inganci
Modulolin HJT (Heterojunction Technology)
Modulolin IBC (Interdigitated Back Contact) da ABC/HPBC
Modulolin MBB (Multi-Busbar) na hasken rana
Kayan sel masu yanke rabi (60, 66, 72, 78 sel)
Modulolin hasken rana na Shingled
Tsarin gilashin guda ɗaya da gilashin biyu (bifacial) na kayan aiki
Kayan Encapsulant da Backsheet masu dacewa
Fim ɗin encapsulant EVA (Ethylene Vinyl Acetate)
Fim ɗin encapsulant POE (Polyolefin Elastomer)
Fim ɗin encapsulant PYE
TPT/KPK/KPE da sauran kayan backsheet masu haɗaka
Kewayon kaurin fim: 0.3mm zuwa 0.8mm
Ƙarfin Layin Samarwa
GC-1500 ya dace da layin samar da hasken rana daga 50MW zuwa 500MW na shekara da sama. Tare da lokacin zagayowar daƙiƙa 16, yana kula da saurin tafiya tare da tabber stringers, layup machines, da laminators a cikin layin samar da hasken rana na MBB mai sarrafa kansa.
Tsarin Aiki na Layin Samarwa na Yau da Kullun
Loda Gilashi - Yanke da Shigar EVA (GC-1500FE/SE) - Tabbing da Stringing na Sel - Shigar Sel - Yanke da Shigar EVA/Backsheet (GC-1500ST) - Gwajin EL - Lamination - Trimming - Framing - Akwatin Junction - Gwajin IV - Packaging
Na'urar tana goyan bayan haɗin kai tsaye tare da cikakken kewayon kayan aikin samar da hasken rana na Ooitech, gami da injunan yankan tantanin halitta na Laser, tabber stringers, injunan layup, injunan bussing, masu gwajin EL, laminators, injunan framing, da masu gwajin IV.
Tuntuɓe Mu don yin odar Injin Yanke GC-1500 EVA/TPT
Ooitech babban masana'anta ne kuma mai samar da cikakken kayan aikin layin samar da hasken rana, wanda ke hidimar masana'antar hasken rana a duniya tare da ƙarfin samarwa daga 5MW zuwa 1GW. Muna ba da cikakken mafita gami da ƙirar kayan aiki, isarwa, shigarwa, horar da ma'aikata, samar da kayan aiki, da sabis na bayan siyarwa.
Don ƙarin koyo game da Injin Yanke da Kwanciya na GC-1500 EVA/TPT ko don neman farashi don layin samar da hasken rana, tuntuɓe mu ta kowane ɗayan hanyoyin masu zuwa:
Imel: [email protected]Lambar waya: +86 18571646990WhatsApp: +86 15961592660Babban Ofishin: Wuhan Yangtze River Center, Wuhan, ChinaGidan Yanar Gizo: www.ooitech.com
Kalli cikakken layin samar da hasken rana na MBB na atomatik a kan YouTube:https://www.youtube.com/watch?v=uRS9sn94sIQ
Biyan tashar YouTube na Ooitech don sabbin abubuwan fasahar kera hasken rana, nunin kayan aiki, da jagororin kafa masana'anta:www.youtube.com/ooitech
Sauke cikakken kundin samfuran mu:https://drive.google.com/file/d/1EWA3TV6hJb_cAUH6w0UENpRglAgq_Kzv/view?usp=sharing
Sauke bayanin kamfanin Ooitech:https://drive.google.com/file/d/1yg9NLXzLOmPWriYScQZeM6ZfSZ8gcQ88/view?usp=sharing
Tawagar injiniyoyin mu a shirye suke don taimaka muku tsara mafi kyawun hanyar yanke EVA da backsheet don tsarin kayayyakin ku na musamman, burin iyawar samarwa, da buƙatun tsarin masana'anta. Tuntuɓe mu yau don samun shawara ta musamman.
