EVA/TPT Online Cutting & Laying Machine don Layin Samar da Hasken Rana
The Ooitech GC-1500 EVA/TPT Online Cutting & Laying Machine wani tsari ne mai inganci na yanke da shimfida kai tsaye wanda aka kera musamman don kera hasken rana. Wannan na'ura tana sarrafa yanke da shimfida EVA, POE, PYE encapsulant films, da backsheet (TPT/KPK/KPE) a kan gilashin a matsayin wani ɓangare na layin samar da hasken rana.
An tsara shi don tallafawa girman cell daga 156.75mm zuwa 210mm (G1, M6, M10, M12), GC-1500 yana ba da saurin zagayowar samarwa na daƙiƙa 16 tare da daidaiton yanke na +/-2mm ga EVA da +/-1mm ga kayan backsheet. Tsarin yana da yanke na sama da ƙasa irin na almakashi, ciyar da kayan aiki da servo tare da tashin hankali akai-akai, da kuma tara ta atomatik bayan kowane yanke. Wani ci-gaba na keɓewa da kuma juyar da shimfida yana tabbatar da shimfida EVA mara gurɓata kowane lokaci.
Jerin GC-1500 yana samuwa a cikin nau'ikan da yawa don dacewa da buƙatun samarwa, gami da yanke EVA mai Layer ɗaya (GC-1500FE), yanke EVA mai Layer biyu (GC-1500SE), da yanke backsheet mai Layer biyu (GC-1500ST). Kowane samfuri yana haɗawa cikin sauƙi a cikin layukan haɗa hasken rana da ke akwai kuma yana tallafawa nau'ikan rabin yanke, cikakken girman, gilashi ɗaya, da gilashi biyu.
Ko kuna gina sabon layin samar da hasken rana ko kuna haɓaka tsarin yanke EVA/backsheet na yanzu, GC-1500 yana ba da aminci, sauri, da daidaiton da ake buƙata don kera MBB, PERC, TOPCon, IBC, da shingled module na zamani.
Technical Specifications
Ma'aunin Injin Gabaɗaya
| Parameter | Ƙayyadaddun Bayani |
|---|
| Jerin Samfura | GC-1500FE (EVA Layer Daya) / GC-1500SE (EVA Layer Biyu) / GC-1500ST (Backsheet Layer Biyu) |
| Samar da Wutar Lantarki | 380VAC, 50Hz, 3-Phase 5-Wire; Single Phase 220VAC |
| Jimlar Amfani da Wuta | Kasa da 8.0 KW |
| Samar da Iska | 0.6 - 0.8 MPa |
| Zazzabi na Aiki | 0°C zuwa 40°C |
| Girman Injin (Naúrar Daya) | 5772 x 2150 x 1650 mm |
| Nauyin Injin | Kimanin 2500 KG |
| Tsayin Haɗa Layin Taro | 950mm (Ana iya daidaita +/-30mm) |
| Kauri Fim ɗin Yanka da Ya Dace | 0.3 - 0.8 mm |
Ayyukan Yanka da Kwanciya
| Parameter | Ƙayyadaddun Bayani |
|---|
| Girman Yankan | 50 - 2550 mm |
| Faɗin Yanke Mai Tasiri | 1450 mm |
| Girman Cell ɗin da ya dace | 156.75mm - 210mm (G1/M6/M10/M12) |
| Hanyar Yanke | Yanke ta hanyar almakashi na sama da ƙasa |
| Kayan Ruwan Yanke | SH-9 High-Speed Steel |
| Rayuwar Ruwan Yanke | 5,000,000 - 10,000,000 yanke |
| Lokacin Zagayowar Samarwa | Daƙiƙa 16 a kowane guntu |
| Matsakaicin Yanke (EVA) | +/-2 mm |
| Matsakaicin Yanke (Backsheet) | +/-1 mm |
| Karkacewar Diagonal | Ƙasa da ko daidai da 1.5 mm |
| Ingancin Yanke | Gefen lebur, babu zigzag |
| Adadin Lalacewar Yanke | Ƙasa da ko daidai da 0.05% |
| Lokacin Lalacewar Na'ura | Ƙasa da ko daidai da awa 1 a kowane wata |
| Daidaitaccen Sanya | +/-2 mm |
Sarrafa Kayan Aiki da Ƙayyadaddun Nadi
| Parameter | Ƙayyadaddun Bayani |
|---|
| Matsakaicin Diamita na Nadi na EVA | 400 - 850 mm |
| Matsakaicin Diamita na Nadi na TPT | 400 - 850 mm |
| Matsakaicin Nauyin Nadi | Fiye ko daidai da 1000 KG |
| Hanyar Nadi | Yana goyan bayan juyawa mai kyau da mara kyau |
| Hanyar Ciyar da EVA | Ciyarwa mai daidaitaccen tashin hankali tare da sarrafa servo |
| Hanyar Ciyar da Backsheet | Sarrafa tashin hankali ta atomatik tare da sarrafa servo |
| Hanyar Loda Nadi | Tsarin ɗaga wutar lantarki, loda mai aiki ɗaya |
| Lokacin Canja Kayan Aiki | minti 1 |
| Lokacin Canja Punch Die | Kasa da ko daidai da minti 5 |
| Gano Karya Kayan Aiki | Gano ƙarshen ta atomatik, tsayawa ta atomatik lokacin da kayan aiki ya ƙare |
Daidaitawar Bugawa da Akwatin Junction
| Parameter | Ƙayyadaddun Bayani |
|---|
| Tsarin Tsarin Module Mai Jituwa | 60, 66, 72, 78 sel; rabin yanke; gilashi guda; gilashi biyu |
| Matsayin Bugawa na Tsakiya | Matsayi mai kayyade |
| Nisa mai daidaitacce daga Tsakiya | 0 mm - 400 mm |
| Karkacewar Ramin Bugawa | Kasa da ko daidai da +/-1.0 mm |
| Karkacewar Girman Bugawa | Kasa da ko daidai da +/-1.0 mm |
| Daidaitawar Akwatin Junction | Buɗewar akwatin junction mai kashi 3 na yau da kullun; akwatin junction mai kashi 3 na gajeren gefen rabin sel da tsakiya; akwatin junction mai kashi 3 na dogon gefen rabin sel; buɗewar akwatin junction diagonal |
Tsarin Kwanciya da Warewa
| Parameter | Ƙayyadaddun Bayani |
|---|
| Hanyar Kwanciya | Fitarwa ta atomatik da tsarin sarrafawa; hannun mutum-mutumi yana tara kai tsaye bayan yanke; fasahar sarrafawa ta aiki tare tana ware gilashi da sel tare da juyar da baya; kwanciyar EVA mara laushi |
| Hanyar Haɗa EVA | Samarwa mai ci gaba ba tare da sharar kayan wutsiya ba; haɗin butt mai zafi |
| Hanyar Haɗa Backsheet | Samarwa mai ci gaba ba tare da sharar kayan wutsiya ba; haɗin tef ɗin mannewa |
| Sarrafa Haɗin Backsheet | Gano da ƙin haɗe-haɗe ta atomatik; ramawa ta atomatik da sabon takarda |
| Tsarin Tuki na Kwanciya | Matsawa mai jujjuyawa da ƙugiya ta iska tare da sarrafa EVA/TPT servo |
| Tsarin Keɓewa | Bel ɗin jigilar kaya mai aiki tare da sarrafa motar servo yayin kwanciyar EVA/TPT |
| Tsarin Buffer/Cache | Canjin juyawa tsakanin raka'a biyu akan kwanciya mataki na biyu |
Tsarin Sarrafa da Lantarki
| Parameter | Ƙayyadaddun Bayani |
|---|
| Mai Sarrafa PLC | Mitsubishi PLC ko daidai daraja |
| Ajiye I/O na PLC | Ba ƙasa da 10% ingantaccen gefen I/O (mafi ƙarancin maki 10) |
| HMI Touch Screen | Weinview TK6070IQ ko daidai |
| Tukin Motar Yanke | Motar Chengbang 1500W |
| Daidaita Girma | Daidaitawar lantarki bisa ga girman tsarin module |
| Gyaran Kuskure | Bin diddigin hasken lantarki ta atomatik na wurin lodi |
| Kawar da Wutar Lantarki | Mai kashe wutar lantarki (ƙarfin saman ƙasa da 15 KV) |
| Hanyoyin Aiki | Sarrafa allon taɓawa tare da ƙarin maɓallan farawa/tsayawa na zahiri |
| Binciken Matsala | Yanayin gwajin mataki ɗaya na hannu da aikin kwaikwayi |
| Sarrafa Shiga Mai Amfani | Tsarin izinin kalmar sirri mai matakai da yawa |
| Tsarin Ƙararrawa | Fitilar faɗakarwa mai launi uku ta Siemens tare da ƙararrawa mai ji da nunin kuskure akan allon taɓawa |
| Haɗin Yanar Gizo | An sanye shi da sauya hanyar sadarwa/mai ba da hanya don sadarwar kwamfuta |
| Faɗakarwar Kulawa | Rikodin ƙidayar aiki tare da tunatarwar maye gurbin da aka tsara |
| Kula da Matsayi | Bayanan halin kayan aiki na ainihi tare da ikon haɗa tsarin |
| Rayuwar Sabis na Kebul/Layi | Kebul da layukan da aka ƙididdige su na sarkar ja, rayuwa mara gazawa fiye da shekaru 3 ko zagaye miliyan 3 |
Fa'idodin Fasaha
Yanke da Kwanciya da Saurin Daidaitacce
Lokacin Zagaye na Daƙiƙa 16: Ƙarfin samarwa mai saurin gaske wanda zai iya tallafawa layukan kera hasken rana masu ƙarfi daga 50MW zuwa 500MW da sama
Tsarin Yanke Biyu-Daidaitacce: Daidaiton yanke EVA na +/-2mm da daidaiton bayan fage na +/-1mm tare da karkacewar diagonal a cikin 1.5mm, yana tabbatar da ingancin module mai daidaito
Fasahar Yanke Nau'in Almakashi: Ruwan sama da ƙasa na SH-9 ƙarfe mai saurin gaske suna ba da yanke mai tsabta, lebur ba tare da gefuna masu haƙora ba, suna cimma ƙarancin lahani na yanke na 0.05% ko ƙasa
Tsawon Rayuwar Ruwa: Kowane saitin ruwan yanke yana ɗaukar yanke miliyan 5 zuwa 10, yana rage lokacin raguwa da farashin kulawa sosai
Sarrafa Kayan Aiki na Ci-gaba da Servo
Ciyarwar Aiki Mai Daidaitacce na Dindindin: Sarrafa ciyarwar EVA mai sarrafa kanta yana kula da tashin hankali mai tsayayye a duk tsawon aikin, yana hana shimfiɗa ko lalacewar kayan
Sarrafa Tashin Hankali ta atomatik don Backsheet: Ciyarwar backsheet mai sarrafa kanta ta servo tana tabbatar da isar da kayan daidai ko da canjin diamita na nadi
Daidaitawar Nadi Biyu: Yana goyan bayan duka hanyoyin juyawa na nadi masu inganci da marasa inganci, yana ba da sassauci a cikin lodin kayan
Ƙarfin Nadi mai Nauyi: Yana ɗaukar nadi har zuwa 850mm diamita da nauyi sama da 1000KG, yana rage yawan canjin nadi
Canjin Kayan Minti 1: Tsarin lodin lantarki mai ɗagawa yana bawa ma'aikaci ɗaya damar kammala canjin nadi a cikin kusan minti 1
Sarrafa Aiki da Tsari na Atomatik
Tarin Kayan Atomatik na Robotic: Bayan kowane yanke, hannun injin da aka haɗa yana tara da sanya kayan da aka yanke ta atomatik tare da maimaitawa mai girma
Fasahar Warewa ta Aiki ɗaya: Tsarin keɓewa na conveyor yana motsawa cikin daidaitaccen aiki yayin shimfidar EVA/TPT, yana raba kayan daga sel da kuma sake lankwasa don tabbatar da babu wrinkles ko lahani a saman
Gano da ƙin Haɗin Kai ta atomatik: Tsarin yana gano wuraren haɗin backsheet ta atomatik, yana watsar da guntun da abin ya shafa, kuma yana ramawa da sabon takarda ba tare da sa hannun ma'aikaci ba
Samarwa Ci gaba Ba tare da Sharar gida ba: Haɗin EVA mai zafi da haɗin tef ɗin backsheet yana ba da damar samarwa ba tare da katsewa ba ba tare da sharar kayan wutsiya ba
Gyaran Karkatar da Hasken Lantarki ta atomatik: Binciken hasken lantarki na ainihin lokaci yana tabbatar da daidaiton matsayin lodi a cikin dubban zagayowar samarwa
Daidaitawar Nau'in Module Mai Sauƙi
Tallafin Girman Sel Mai Faɗi: Ya dace da nau'ikan sel 156.75mm, 166mm, 182mm, da 210mm (G1, M6, M10, M12)
Tsarin Module Cikakke: Yana tallafawa shimfidar sel 60, 66, 72, da 78 a cikin tsarin rabin yanke, gilashi ɗaya, da gilashi biyu
Bugun Akwatin Junction Mai Sauƙi: Matsayin bugun da ake iya daidaitawa (0-400mm daga tsakiya) yana ɗaukar akwatunan junction guda uku na yau da kullun, tsarin gajere/tsayin rabin tantanin halitta, da buɗewar akwatin junction diagonal
Canjin Die Mai Sauri: Ana kammala maye gurbin die na bugu a cikin minti 5 ko ƙasa da haka, yana ba da damar saurin canjin layin samarwa tsakanin nau'ikan module
Daidaita Girman Lantarki: Ana daidaita girman shimfidar module ta hanyar lantarki, yana kawar da gyare-gyaren injina na hannu
Ginin Ƙarfi da Tsaro Mai Ƙarfi
Ginin Frame na Turai: Jikin na'ura an gina shi da 40x80mm na'urorin aluminum na Turai ko frame ɗin ƙarfe mai ƙarfi daidai don aiki mara girgiza
Ruwan Jagorar Graphite na Babban Ruwa: Yana da tsarin fitar da tarkacen mai da tattarawa don hana gurɓata samfur
Kariyar Tsaro Cikakke: Murfin tsaro a sassan yanke, maɓallan dakatar da gaggawa a wurare da yawa, fitilun gargadi masu launi uku na Siemens tare da ƙararrawa, da shingen tsaro tare da tsarin kulle-kulle
Kariyar Fuskar Samfur: Duk wuraren da ake tuntuɓar an tsara su don hana alamomi, ƙulle-ƙulle, lalacewa, da alamomin tsaye akan kayan EVA da backsheet
Tsarin Kawar da Wutar Lantarki: Na'urar kawar da wutar lantarki da aka haɗa tana rage ƙarfin wutar lantarki zuwa ƙasa da 15KV, tana kare kayan hasken rana masu mahimmanci
Sarrafa Hankali da Kulawa
Dandalin Mitsubishi PLC: Mai sarrafa PLC da aka tabbatar da masana'antu tare da aƙalla 10% na ƙarfin ajiyar I/O don faɗaɗa nan gaba
Sarrafa Samun dama Mai Matakai: Tsarin izini mai matakin mai amfani tare da kariyar kalmar sirri ga masu aiki, masu fasaha, da masu gudanarwa
Bincike Cikakke: Yanayin gwajin mataki ɗaya na hannu, aikin kwaikwayi, da kula da yanayin kuskure na ainihi tare da rikodin tarihin ƙararrawa
Faɗakarwar Kulawa ta Tsinkaya: Ma'aunin aiki na atomatik yana ƙididdige amfani da kayan aiki kuma yana haifar da tunatarwar maye gurbin kafin gazawar ta faru
Haɗin kai da Shirye-shiryen Sadarwa: Mai ba da hanya/router na ciki yana ba da damar sadarwa kai tsaye da kwamfuta da haɗin kai da tsarin MES na masana'anta
Sabunta Tsarin Kyauta: Ooitech tana ba da sabunta tsarin kyauta bisa ga buƙatun abokin ciniki da ci gaban fasaha
Aikace-aikacen Samfur
Haɗin layin samar da hasken rana
Na'urar GC-1500 EVA/TPT ta yanke da shimfida ta kan layi wani muhimmin kayan aiki ne a layin samar da hasken rana na zamani. Ana sanya shi bayan tashar lodin gilashi kuma kafin matakin shimfida tantanin halitta ko lamination, yana sarrafa yanke da sanya kayan rufewa da kayan baya daidai.
Fasahar Tantanan Rana da Ake Tallafawa
Modulolin PERC (Passivated Emitter and Rear Cell) monocrystalline da polycrystalline
Modulolin TOPCon (Tunnel Oxide Passivated Contact) masu inganci
Modulolin HJT (Heterojunction Technology)
Modulolin IBC (Interdigitated Back Contact) da ABC/HPBC
Modulolin MBB (Multi-Busbar) na hasken rana
Kayan sel masu yanke rabi (60, 66, 72, 78 sel)
Modulolin hasken rana na Shingled
Tsarin gilashin guda ɗaya da gilashin biyu (bifacial) na kayan aiki
Kayan Encapsulant da Backsheet masu dacewa
Fim ɗin encapsulant EVA (Ethylene Vinyl Acetate)
Fim ɗin encapsulant POE (Polyolefin Elastomer)
Fim ɗin encapsulant PYE
TPT/KPK/KPE da sauran kayan backsheet masu haɗaka
Matsakaicin kaurin fim: 0.3mm zuwa 0.8mm
Ƙarfin Layin Samarwa
GC-1500 ya dace da layin samar da hasken rana daga 50MW zuwa 500MW na shekara da sama. Tare da lokacin zagaye na 16 seconds, yana kiyaye saurin tafiya tare da tabber stringers, layup machines, da laminators a cikin layin samar da MBB na hasken rana mai sarrafa kansa.
Tsarin Aiki na Layin Samarwa na Yau da Kullun
Loda Gilashi - Yanke da Shinfida EVA (GC-1500FE/SE) - Tabbing da Stringing Sel - Shinfida Sel - Yanke da Shinfida EVA/Backsheet (GC-1500ST) - Gwajin EL - Lamination - Trimming - Framing - Akwatin Junction - Gwajin IV - Packaging
Na'urar tana goyan bayan haɗin kai tsaye tare da cikakken kewayon kayan aikin samar da hasken rana na Ooitech, gami da injunan yanke sel na laser, tabber stringers, injunan layup, injunan bussing, masu gwajin EL, laminators, injunan framing, da masu gwajin IV.
Tuntuɓe Mu don yin odar Injin Yanke EVA/TPT na GC-1500
Ooitech babban masana'anta ne kuma mai samar da cikakken kayan aikin layin samar da hasken rana, wanda ke hidimar masana'antar hasken rana a duniya tare da iyawar samarwa daga 5MW zuwa 1GW. Muna ba da cikakken mafita gami da ƙirar kayan aiki, isarwa, shigarwa, horar da ma'aikata, samar da kayan albarkatun ƙasa, da sabis na bayan siyarwa.
Don ƙarin koyo game da Injin Yanke da Kwanciya na GC-1500 EVA/TPT ko don neman ƙididdiga don layin samar da hasken rana, da fatan za a tuntuɓe mu ta kowane ɗayan hanyoyin masu zuwa:
Imel: [email protected]Lambar waya: +86 18571646990WhatsApp: +86 15961592660Babban Ofishin: Wuhan Yangtze River Center, Wuhan, ChinaGidan Yanar Gizo: www.ooitech.com
Kalli cikakken layin samar da hasken rana na MBB na atomatik a kan YouTube:https://www.youtube.com/watch?v=uRS9sn94sIQ
Biyan tashar YouTube na Ooitech don sabbin abubuwan fasahar kera hasken rana, nunin kayan aiki, da jagororin kafa masana'anta:www.youtube.com/ooitech
Sauke cikakken kundin samfuran mu:https://drive.google.com/file/d/1EWA3TV6hJb_cAUH6w0UENpRglAgq_Kzv/view?usp=sharing
Sauke bayanin kamfanin Ooitech:https://drive.google.com/file/d/1yg9NLXzLOmPWriYScQZeM6ZfSZ8gcQ88/view?usp=sharing
Tawagar injiniyoyin mu a shirye suke don taimaka muku tsara mafi kyawun hanyar yanke EVA da backsheet don tsarin kayayyakin ku na musamman, maƙasudin ƙarfin samarwa, da buƙatun tsarin masana'anta. Tuntuɓe mu yau don samun shawara ta musamman.
