HDX200-P Half Cell Auto Bussing Machine – High-Speed Automatic Busbar Welding for Solar Module Production
HDX200-P Half Cell Auto Bussing Machine shine tsarin walƙiya na busbar na atomatik na ci gaba wanda aka ƙera don layin samar da hasken rana mai girma. An tsara shi don sarrafa mahimmin tsari na walƙiya busbar zuwa igiyoyin tantanin halitta a cikin saitunan rabin yanke da tri-cut, wannan injin yana amfani da sabuwar hanyar walƙiya ta rataye sama wacce ke raba igiyoyin tantanin halitta daga gilashin, ta ɗaga su zuwa tsayin aiki daidai ta hanyar injin gantry crane, kuma tana walƙiya busbar na kai, tsakiya, da wutsiya da ingantaccen daidaito.
Wannan injin bussing yana goyan bayan ciyarwar busbar ribbon mai birgima tare da yanke atomatik da lanƙwasa, yana samar da jagororin U-type da L-type tare da jujjuyawar lanƙwasa zuwa sama. Yana da cikakkiyar jituwa da manyan nau'ikan tantanin halitta na hasken rana daga 156mm zuwa 230mm, yana goyan bayan 5 zuwa 30 busbar MBB configurations, yana mai da shi mafita mai kyau ga PERC, TOPCon, IBC, da sauran fasahohin tantanin halitta na ci gaba. Tare da lokacin zagayowar da bai wuce 18 seconds ba da kuma yawan amfanin ƙasa sama da 99%, HDX200-P yana ba da aminci da saurin da ake buƙata don masana'antar hasken rana ta gigawatt-scale ta zamani.




Technical Specifications
Ma'aunin Aiki
| Parameter | Ƙayyadaddun Bayani |
|---|
| Lokacin Zagaye | ≤18 seconds |
| Adadin Amfani | ≥99% |
| Adadin Samun Nasarar Gabaɗaya | ≥99% (daidaiton shigar da kayan aiki a cikin ±3mm) |
| Yawan Karyewar Cell | <0.02% (an ƙididdige shi ta kowace tantanin halitta) |
Daidaitawa da Girma
| Parameter | Ƙayyadaddun Bayani |
|---|
| Matsakaicin Girman Module Mai Daidaitawa | 1650×900 – 2500×1500mm |
| Girman Cell da ya dace | 156–230mm |
| Adadin Busbar Mai Daidaitawa | 5–30 busbars (MBB) |
| Tsarin Daidaitaccen | 182mm tantanin halitta / daidaitawar layin grid cikakke |
| Shirye-shiryen Module (Half-Cut) | 6×10, 6×11, 6×12, 6×13 rabin tantanin halitta ×2 |
| Tazarar Tantani | -0.5 zuwa 4mm |
| Tazarar Laya | 1–6mm |
| Haɓaka Tri-Cut (An Biya) | 5×10, 6×10, 5×15, 6×15 tri-cut cells ×2 (210mm) |
Tsarin Ciyarwa da Matsayawa
| Parameter | Ƙayyadaddun Bayani |
|---|
| Adadin Belts na Conveyor | 4 |
| Hanyar Ciyarwa | Ciyar da bangaren dogon gefe |
| Jigilar Bangaren | Motar mitar mai canzawa + tuƙi na bel |
| Matsakaicin Karkacewa Mai Shigowa | Karkacewar tsakiyar gilashi <30mm |
| Tsarin Gani | Kyamarori 9, daidaiton matsayi <0.2mm, kewayon ±6mm |
| Matsayarwa | Silinda na lantarki / tsarin servo |
| Adadin Matsayoyin Matsayawa | ≥5 |
| Hanyar Matsayawa | Matsayawa ta hanyar injiniya |
Tsarin Yin Busbar
| Parameter | Ƙayyadaddun Bayani |
|---|
| Hanyar Loda | Ciyar da nadi tare da yanke da lankwasawa ta atomatik |
| Ramin Nadi | 20–25mm |
| Diamita na Waje na Nadi | <210mm |
| Ƙarfin Nauyin Nadi | ≤13kg |
| Faɗin Busbar Mai Jituwa | 4mm, 5mm, 6mm, 8mm |
| Kauri Mai Dacewa na Busbar | 0.18–0.4mm |
| Daidaiton Yanke | ≤0.5mm |
| Hanyar Lankwasawa ta Lead | A tsaye zuwa sama |
| Kusurwar Lead da Bambance-bambance | 90° ± 2–3° |
| Hanyar Sufuri | Servo motor + tsotsawar vacuum |
| Hanyar Matsayawa | Matsayin inji + tsotsawar vacuum |
| Daidaiton Matsayi | <0.5mm |
| Nisa Tsakanin Busbar da Cell | 2–10mm ana iya daidaitawa |
| Kuskuren Tsawon Busbar Overhang | ≤2mm |
Tsarin Walda
| Parameter | Ƙayyadaddun Bayani |
|---|
| Hanyar Walda | Walda ta hanyar motsi na lantarki |
| Adadin Kawunan Walda | 18 |
| Sarrafa Kan Walda | Sarrafa wutar lantarki / sarrafa lokaci |
| Lokacin Dumama Walda | ≤2 seconds |
| Daidaiton Sarrafa Zazzabi | ±5°C |
| Tashin Walda | ≥2N/mm (busbar zuwa ribbon) |
| Yankin Tuntuɓar Walda | ≥80% |
| Girman Tabon Walda | ≥4×4mm² |
| Bayyanar Walda | Cikakken haɗewar tin mai cikakken ƙarfi |
| Tsawon Rayuwar Kan Walda | ≥ shekara 1 |
| Lokacin Sauya Kan Walda | ≤ mintuna 60 |
| Hanyar Sanyaya | Sanyaya iska ta tilas |
Tsarin Sarrafawa da Kayan Aiki
| Parameter | Ƙayyadaddun Bayani |
|---|
| Tsarin Sarrafawa | PC + PLC (an ajiye 5% na wuraren I/O) |
| Kayan Lantarki | Huichuan (Inovance) |
| Hanyar Sadarwa | MES mai jituwa |
| Samar da Wutar Lantarki | Wutar lantarki uku-tsaye biyar 380V/220V, 50/60Hz |
| Amfani da Wutar Lantarki | Matsakaicin 40kW, matsakaici kusan 20kW |
| Iskar Matsi | 0.6–0.8MPa, 2000L/min |
| Girman Na'ura | 4700 × 2200 × 2200mm |
| Tsarin Ƙararrawa | Hasken nuna launi uku + ƙararrawa |
Haɗe da Kayan Gyara Na Asali
| Lamba | Abu | Yawa | Bayanai |
|---|
| 1 | Sensor | 2 | OMRON |
| 2 | Kofin Tsotsa Vacuum | 10 | An yi shi na musamman |
| 3 | Kan Walda ta Hanyar Lantarki | 1 | An yi shi na musamman |
| 4 | Allon Gudanar da Wutar Lantarki | 1 | An yi shi na musamman |
| 5 | Tushe Relay | 1 | – |
| 6 | Jikin Relay | 1 | – |
Fa'idodin Fasaha
Fasahar Walda ta Hanyar Induction ElectromagneticHDX200-P yana amfani da walda ta induction electromagnetic maimakon walda ta lamba ta al'ada. Wannan hanya ta ci gaba tana dumama busbar da ribbon kawai a cikin kasa da dakika 2, tana rage damuwa ta zafi akan sel hasken rana yayin da take samun cikakkiyar haɗin walda mai cike da ruwa tare da kewayon rufin sama da 80%. Ana sarrafa zafin walda daidai a cikin ±5°C don tabbatar da inganci mai daidaito a kowane module.
Daidaitawar Kyamara 9 Mai GirmaTare da kyamarori 9 masu ƙuduri, injin yana ba da daidaiton jagoranci na gani kasa da 0.2mm a cikin kewayon gyara ±6mm. Wannan yana tabbatar da sanya busbar daidai koda lokacin da shimfidar module mai shigowa tana da ɗan karkacewa, yana ba da gudummawa kai tsaye ga yawan amfanin da ya wuce 99%.
Kawunan Walda 18 Masu Zaman Kansu tare da Sarrafa HankaliTsarin yana da kawunan walda 18 masu sarrafa kansu, kowanne yana da sarrafa wutar lantarki da lokaci na musamman, yana ba da damar walda lokaci guda na wuraren haɗin busbar da yawa. Wannan tsarin aiki na layi daya yana da mahimmanci don cimma saurin zagayowar ≤18 seconds ba tare da lalata ingancin walda ba.
Daidaitaccen Tsarin Cell da ModuleTsarin daidaitaccen yana tallafawa cell 182mm tare da cikakken daidaitawar layin grid, yana ɗaukar nau'ikan busbar MBB 5 zuwa 30. Na'urar tana sarrafa shimfidar module yanke-rabi daga 6×10 zuwa 6×13. Zaɓin haɓaka mai biyan kuɗi yana ƙara daidaitawa ga nau'ikan cell 210mm tri-cut (5×10, 6×10, 5×15, 6×15), yana tabbatar da saka hannun jari don ci gaban fasahar cell.
Shirye-shiryen Busbar na Atomatik CikakkeTsarin yin busbar mai haɗe yana karɓar rolled ribbon stock kuma yana yin ciyarwa ta atomatik, yanke daidai (≤0.5mm daidaito), da lankwasawa sama na jagororin U-type da L-type a 90° (±2–3°). Faɗin busbar masu dacewa na 4mm, 5mm, 6mm, da 8mm da kauri na 0.18–0.4mm suna rufe dukkan ƙirar module na yau da kullun.
Sabon Walda ta Rataye SamaHanyar ɗaga igiyar tantanin halitta ta musamman ta overhead crane da kuma ɗaga igiyar tantanin halitta ta musamman ta hanyar ɗaga igiyar tantanin halitta daga gilashin yayin aikin walda. Wannan yana hana gurɓatar gilashi, yana rage tasirin zafi a kan yadudduka na encapsulant, kuma yana ba da damar shiga daidai ga wuraren busbar na kai, tsakiya, da wutsiya don tsarin tsarin module na tsakiya.
Ƙarƙashin Ƙarƙashin Ƙarƙashin Tantanin HalittaTare da ƙarancin karyewar tantanin halitta ƙasa da 0.02%, HDX200-P yana haɗa sarrafa tsotsa mai motsi da servo da kuma matsayi na inji tare da tsotsa don tabbatar da sarrafa igiyar tantanin halitta mai laushi amma amintacce a duk tsarin bussing.
Sadarwar MES da Sarrafa Abin DogaroTsarin sarrafa PC + PLC tare da 5% wuraren I/O da aka ajiye yana ba da damar haɗin kai mai sassauƙa. Hanyoyin sadarwa na MES na yau da kullun suna ba da damar haɗin kai mara kyau zuwa tsarin aiwatar da masana'anta na matakin masana'anta don sa ido kan samarwa na ainihi, gano inganci, da inganta tsari na tushen bayanai.
Aikace-aikacen Samfur
Layukan Samar da Module na Rana na Half-Cut CellAn gina HDX200-P ne don haɗa kayan aikin tantanin halitta mai rabin yanke, yana ɗaukar daidaitattun tsarin igiyoyi 6 tare da rabin sel 10, 11, 12, ko 13 a kowane igiya a cikin shimfidar sassa biyu. Yana tallafawa cikakken kewayon girman samfura na yau da kullun daga 1650×900mm zuwa 2500×1500mm, yana hidima ga nau'ikan fale-falen gida da na masana'antu.
Kera Samfuran Multi-Busbar (MBB) PERC da TOPConCikakken jituwa da ƙirar busbar 5 zuwa 30, wannan injin bussing yana haɗawa cikin layin samar da MBB don fasahar tantanin halitta PERC da TOPCon. Hanyar walda ta induction electromagnetic tana da fa'ida musamman ga nau'ikan tantanin halitta masu inganci inda ƙarancin zafin jiki ke da mahimmanci don kiyaye aikin tantanin halitta.
Samar da Tantanin Halitta Mai Yanke Uku (Zaɓin Haɓakawa)Tare da zaɓin haɓakawa, injin yana ƙara iyawarsa zuwa nau'ikan tantanin halitta mai yanke uku na 210mm, yana tallafawa tsarin 5×10, 6×10, 5×15, da 6×15. Wannan yana sa HDX200-P ya dace da sabbin ƙirar samfura masu girma waɗanda ke haɓaka ƙarfin wuta da rage farashin BOS.
Tsarin Samfura Mai Fitar da Jagorar TsakiyaAn yi shi ne musamman don ƙirar tsakiyar fitarwa (fitar da waya ta tsakiya), injin yana walda busbars na kai, tsakiya, da wutsiya a cikin tsari guda na atomatik, yana tallafawa tsarin lantarki da ake buƙata ta ƙirar manyan ƙarfin hasken rana na zamani tare da ingantattun hanyoyin wutar lantarki.
Manyan Masana'antun Hasken Rana na Gigawatt-ScaleTare da lokacin zagayowar ≤18 seconds, ƙimar amfani ≥99%, da ƙimar samarwa ≥99%, HDX200-P an tsara shi don haɗawa cikin layukan samar da hasken rana masu sarrafa kai, masu ƙarfin shekara daga 100MW zuwa 1GW+. Injin yana aiki daidai da tabber stringers na sama da EL testers da laminators na ƙasa.
Wuraren Masana'antu Masu Sauƙi da HaɓakawaGa masana'antun da ke shirin canzawa tsakanin nau'ikan sel, HDX200-P yana ba da hanya mai tsada don haɓakawa. Canzawa tsakanin sel masu girman guda ɗaya tare da tsarin grid daban-daban yana buƙatar maye gurbin farantin pad kawai, yayin da canzawa tsakanin ma'aunin sel daban-daban (156mm, 158mm, 18Xmm, 210mm) ya ƙunshi maye gurbin kan walda da farantin pad tare da gyare-gyaren kayan aiki.
Tuntuɓe Mu don Samun Injin Bussing na HDX200-P
Ooitech ta ƙware wajen samar da cikakken tsarin layin samar da hasken rana daga 5MW zuwa 1GW. A matsayin abokin tarayya mai aminci don kayan aikin kera hasken rana, muna ba da ba kawai injuna ba amma tallafi cikakke wanda ya haɗa da ƙirar kayan aiki, isarwa, shigarwa, horar da ma'aikata, samar da kayan albarkatun ƙasa, da sabis na bayan siyarwa.
Ko kuna gina sabon masana'antar hasken rana ko haɓaka layin samarwa na yanzu tare da sabuwar fasahar bussing, ƙungiyar ƙwararrun mu a shirye take don taimaka muku zaɓar daidaitaccen tsari na HDX200-P Half Cell Auto Bussing Machine don buƙatun samarwa na musamman.
Ziyarci tashar YouTube ɗin mu don ganin kayan aikin mu aiki da koyo game da kera hasken rana: www.youtube.com/ooitech. Kalli bidiyon mu na MBB Full Automatic Solar Panel Production Line: Cikakken Bidiyon Layi. Ku biyo mu don sabunta bayanai kan kayan aikin masana'antar hasken rana da fasahar samarwa.
Sauke cikakken kundin samfuran mu: Kundin Ooitech
Zazzage Bayanin Kamfanin Ooitech: Bayanan Kamfani
Tuntuɓi Mu Yau:
| Hanyar Tuntuɓar | Cikakkun Bayanai |
|---|
| Imel | [email protected] |
| Lambar waya | +8618571646990 |
| WhatsApp | +8615961592660 |
| Gidan Yanar Gizo | www.ooitech.com |
| Babban Ofishin | Cibiyar Kogin Yangtze ta Wuhan, Wuhan, China |
Tuntuɓi Ooitech yanzu don cikakken ƙididdiga, shawarwarin fasaha, da tsara layin samarwa na musamman don aikin kera hasken rana.