HDX200-P Half Cell Auto Bussing Machine – High-Speed Automatic Busbar Welding for Solar Module Production
HDX200-P Half Cell Auto Bussing Machine wani tsari ne na ci gaba na walda busbar ta atomatik wanda aka kera don layukan samar da hasken rana masu yawan aiki. An tsara shi don gudanar da muhimmin tsari na walda busbar zuwa igiyoyin sel a cikin tsarin rabin yanke da tri-cut module, wannan na'ura tana amfani da hanyar walda ta rataye sama wacce ke raba igiyoyin sel daga gilashin substrate, ta ɗaga su zuwa tsayin aiki daidai ta hanyar injin gantry crane, kuma tana walda busbar na kai, tsakiya, da wutsiya da ingantaccen daidaito.
Wannan na'urar bussing tana tallafawa ciyarwar busbar ribbon mai birgima tare da yanke da lankwasa ta atomatik, tana samar da nau'ikan jagororin U da L tare da lankwasa zuwa sama. Tana da cikakkiyar jituwa da manyan nau'ikan sel na hasken rana daga 156mm zuwa 230mm, tana tallafawa 5 zuwa 30 busbar MBB configurations, yana sa ta zama mafita mai kyau ga PERC, TOPCon, IBC, da sauran fasahohin sel na ci gaba. Tare da lokacin zagaye na daƙiƙa 18 ko ƙasa da haka da kuma yawan amfanin ƙasa sama da 99%, HDX200-P tana ba da aminci da saurin da ake buƙata don masana'antar hasken rana ta gigawatt-scale na zamani.




Technical Specifications
Ma'aunin Aiki
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Lokacin Zagaye | ≤18 seconds |
| Adadin Amfani | ≥99% |
| Adadin Samuwar Gabaɗaya | ≥99% (daidaiton shigar da kayan aiki a cikin ±3mm) |
| Yawan Karyewar Cell | <0.02% (an ƙididdige shi ta kowace tantanin halitta) |
Daidaitawa da Girma
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Matsakaicin Girman Module da ya dace | 1650×900 – 2500×1500mm |
| Girman Cell da ya dace | 156–230mm |
| Adadin Busbar da ya dace | 5–30 busbars (MBB) |
| Tsarin Daidaitacce | Tantin halitta 182mm / daidaiton layin grid cikakke |
| Shirye-shiryen Module (Half-Cut) | 6×10, 6×11, 6×12, 6×13 rabin tantin ×2 |
| Tazarar Tantin halitta | -0.5 zuwa 4mm |
| Tazarar String | 1–6mm |
| Haɓaka Tri-Cut (An Biya) | 5×10, 6×10, 5×15, 6×15 tri-cut cells ×2 (210mm) |
Tsarin Ciyarwa da Matsayawa
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Adadin Belts na Conveyor | 4 |
| Hanyar Ciyarwa | Ciyar da bangaren dogon gefe |
| Jigilar Bangaren | Motar mitar mai canzawa + bel din tuƙi |
| Matsakaicin Karkacewar Shigowa | Karkacewar tsakiyar gilashi <30mm |
| Tsarin Gani | Kyamarori 9, daidaiton matsayi <0.2mm, kewayo ±6mm |
| Matsayarwa | Silinda na lantarki / tsarin servo |
| Adadin Wuraren Matsayawa | ≥5 |
| Hanyar Matsayawa | Matsayawa ta hanyar injiniya |
Tsarin Samar da Busbar
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Hanyar Loda | Ciyar da nadi tare da yankewa da lankwasawa ta atomatik |
| Ramin Nadi | 20–25mm |
| Diamita na Waje na Nadi | <210mm |
| Ƙarfin Nauyin Nadi | ≤13kg |
| Faɗin Busbar Mai Jituwa | 4mm, 5mm, 6mm, 8mm |
| Kauri Mai Dacewa na Busbar | 0.18–0.4mm |
| Daidaiton Yanke | ≤0.5mm |
| Hanyar Lankwasawa ta Lead | A tsaye zuwa sama |
| Kusurwa da Karkacewar Lead | 90° ± 2–3° |
| Hanyar Sufuri | Motar Servo + tsotsawar vacuum |
| Hanyar Matsayawa | Matsayin inji + tsotsawar vacuum |
| Daidaiton Matsayi | <0.5mm |
| Nisa daga Busbar zuwa Cell | 2–10mm ana iya daidaitawa |
| Kuskuren Tsawon Rataya na Busbar | ≤2mm |
Tsarin Walda
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Hanyar Walda | Walda ta hanyar motsi na lantarki |
| Adadin Kawunan Walda | 18 |
| Sarrafa Kan Walda | Sarrafa wutar lantarki / sarrafa lokaci |
| Lokacin Dumama Walda | ≤2 seconds |
| Daidaiton Sarrafa Zazzabi | ±5°C |
| Tashin Walda | ≥2N/mm (busbar zuwa ribbon) |
| Yankin Tuntuɓar Walda | ≥80% |
| Girman Tabon Walda | ≥4×4mm² |
| Siffar Walda | Cikakken haɗewar tin mai kauri |
| Tsawon Rayuwar Kan Walda | ≥ shekara 1 |
| Lokacin Sauya Kan Walda | ≤ mintuna 60 |
| Hanyar sanyaya | Sanyaya iska ta tilas |
Tsarin Sarrafawa da Amfani
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Tsarin Sarrafawa | PC + PLC (an ajiye 5% na wuraren I/O) |
| Abubuwan Lantarki | Huichuan (Inovance) |
| Hanyar Sadarwa | MES mai jituwa |
| Samar da Wutar Lantarki | Wutar lantarki uku-tsaye biyar 380V/220V, 50/60Hz |
| Amfani da Wutar Lantarki | Matsakaicin 40kW, matsakaici kusan 20kW |
| Iskar Matsi | 0.6–0.8MPa, 2000L/min |
| Girman Na'ura | 4700 × 2200 × 2200mm |
| Tsarin Ƙararrawa | Hasken nuna launi uku + ƙararrawa |
An haɗa da Kayayyakin Gyara na Yau da Kullun
| Lamba | Abu | Yawa | Bayanai |
|---|
| 1 | Sensor | 2 | OMRON |
| 2 | Kofin Tsotsa na Vacuum | 10 | An yi shi na musamman |
| 3 | Kan Walda ta Hanyar Lantarki | 1 | An yi shi na musamman |
| 4 | Allon Gudanar da Wutar Lantarki | 1 | An yi shi na musamman |
| 5 | Tushe na Relay | 1 | – |
| 6 | Jikin Relay | 1 | – |
Fa'idodin Fasaha
Fasahar Walƙiya ta Hanyar Induction ElectromagneticHDX200-P yana amfani da walƙiya ta induction electromagnetic maimakon walƙiya ta lamba ta al'ada. Wannan hanya ta ci gaba tana dumama busbar da ribbon kawai a cikin ƙasa da daƙiƙa 2, tana rage damuwa ta zafi akan sel hasken rana yayin da take samun cikakkiyar haɗin walƙiya mai cike da ruwa tare da ɗaukar wuri sama da 80%. Ana sarrafa zafin walƙiya daidai a cikin ±5°C don tabbatar da inganci mai daidaituwa a kowane module.
Daidaitawar Hangen Kyamara 9 Mai GirmaTare da kyamarori 9 masu ƙuduri, injin yana ba da daidaiton jagoranci na gani wanda bai wuce 0.2mm ba a cikin kewayon gyara ±6mm. Wannan yana tabbatar da sanya busbar daidai ko da lokacin da shimfidar module mai shigowa tana da ɗan karkacewa, yana ba da gudummawa kai tsaye ga ƙimar samarwa ta 99%+.
Kawunan Walƙiya 18 Masu Zaman Kansu tare da Sarrafa HankaliTsarin yana da kawunan walda 18 masu sarrafa kansu, kowanne yana da sarrafa wutar lantarki da lokaci na musamman, yana ba da damar walda lokaci guda na wuraren haɗin busbar da yawa. Wannan tsarin aiki na layi daya yana da mahimmanci don cimma saurin zagayowar ≤18 seconds ba tare da lalata ingancin walda ba.
Daidaitaccen Tsarin Cell da ModuleTsarin daidaitaccen yana tallafawa cell 182mm tare da cikakken daidaitawar layin grid, yana ɗaukar nau'ikan busbar MBB 5 zuwa 30. Na'urar tana sarrafa shimfidar module yanke rabi daga 6×10 zuwa 6×13. Zaɓin haɓaka mai biyan kuɗi yana ƙara daidaitawa zuwa nau'ikan cell tri-cut 210mm (5×10, 6×10, 5×15, 6×15), yana tabbatar da saka hannun jari don ci gaban fasahar cell.
Shirye-shiryen Busbar na Atomatik CikakkeTsarin yin busbar da aka haɗa yana karɓar kayan ribbon da aka naɗe kuma yana yin ciyarwa ta atomatik, yanke daidai (daidaiton ≤0.5mm), da lankwasawa sama na jagororin U-type da L-type a 90° (±2–3°). Faɗin busbar masu dacewa na 4mm, 5mm, 6mm, da 8mm da kauri na 0.18–0.4mm suna rufe dukkan ƙirar module na yau da kullun.
Walda ta Sabuwar Hanyar Rataya SamaHanyar ɗaga igiyoyin cell da keɓaɓɓiyar crane ta sama da kuma walda ta rataya tana raba igiyoyin cell daga gilashin yayin aikin walda. Wannan yana hana gurɓatar gilashi, yana rage tasirin zafi a kan yadudduka na encapsulant, kuma yana ba da damar shiga daidai ga wuraren busbar na kai, tsakiya, da wutsiya don tsarin module na fitar da tsakiya.
Matsakaicin Ƙarƙashin Ƙarƙashin Kwayoyin HalittaTare da ƙimar karyewar tantanin halitta ƙasa da 0.02%, HDX200-P ya haɗa da sarrafa tsotsa mai motsi da servo da kuma matsayi na inji tare da tsotsa don tabbatar da sarrafa igiyoyin tantanin halitta cikin sauƙi amma amintacce a duk tsawon aikin bussing.
Sadarwa Mai Shirye-shiryen MES da Sarrafa Abin DogaraTsarin sarrafa PC + PLC tare da maki I/O 5% da aka ajiye yana ba da damar haɗin kai mai sassauƙa. Matsakaicin hanyoyin sadarwa na MES suna ba da damar haɗi mara kyau zuwa tsarin aiwatar da masana'anta na matakin masana'anta don sa ido kan samarwa na ainihi, gano inganci, da inganta tsari na tushen bayanai.
Aikace-aikacen Samfur
Layukan Samar da Kayan Rana Mai Rarraba Rabin-CellAn gina HDX200-P ne don haɗa kayan aikin tantanin halitta mai rabin yanke, yana ɗaukar daidaitattun tsare-tsare na igiyoyi 6 tare da rabin sel 10, 11, 12, ko 13 a kowane igiya a cikin shimfidar sassa biyu. Yana tallafawa cikakken kewayon girman samfura na yau da kullun daga 1650×900mm zuwa 2500×1500mm, yana hidima ga nau'ikan fale-falen gida da na masana'antu.
Ƙirƙirar Module Multi-Busbar (MBB) PERC da TOPConCikakken jituwa da ƙirar busbar 5 zuwa 30, wannan injin bussing yana haɗawa cikin layin samar da MBB don fasahar tantanin halitta PERC da TOPCon. Hanyar walƙiya ta electromagnetic induction tana da fa'ida musamman ga nau'ikan tantanin halitta masu inganci inda ƙarancin zafin jiki ke da mahimmanci don kiyaye aikin tantanin halitta.
Samar da Module Cell Tri-Cut (Zaɓin Haɓakawa)Tare da zaɓin haɓakawa, injin yana ƙara iyawarsa zuwa nau'ikan tantanin halitta tri-cut 210mm, yana tallafawa tsare-tsare na 5×10, 6×10, 5×15, da 6×15. Wannan yana sa HDX200-P ya dace da sabbin ƙirar manyan samfura waɗanda ke haɓaka ƙarfin wuta da rage farashin BOS.
Tsare-tsaren Module na Jagorar TsakiyaAn yi shi musamman don ƙirar tsakiya mai fitar da wutar lantarki (matsakaiciyar fitar da waya), injin yana walda busbars na kai, tsakiya, da wutsiya a cikin tsari guda na atomatik, yana tallafawa tsarin lantarki da ake buƙata ta ƙirar zamani masu ƙarfi tare da ingantattun hanyoyin wutar lantarki.
Masana'antar Haske ta Rana Mai Girma GigawattTare da lokacin zagayowar ≤18 seconds, ƙimar amfani ≥99%, da ƙimar samarwa ≥99%, HDX200-P an tsara shi don haɗawa cikin layin samar da hasken rana mai cikakken atomatik, mai ƙarfi daga 100MW zuwa 1GW+ na iyawar shekara. Injin yana aiki daidai da tabber stringers na sama da EL testers da laminators na ƙasa.
Wuraren Masana'antu Masu Sauƙi da HaɓakawaGa masana'antun da ke shirin canzawa tsakanin nau'ikan sel, HDX200-P yana ba da hanya mai tsada don haɓakawa. Canzawa tsakanin sel masu girman daya tare da tsarin grid daban-daban yana buƙatar maye gurbin farantin pad kawai, yayin da canzawa tsakanin ma'aunin sel daban-daban (156mm, 158mm, 18Xmm, 210mm) ya ƙunshi maye gurbin kan walda da farantin pad tare da gyare-gyaren kayan aiki.
Tuntuɓe Mu don Samun Injin Bussing HDX200-P
Ooitech ta ƙware wajen samar da cikakken tsarin layin samar da hasken rana daga 5MW zuwa 1GW. A matsayin abokin tarayya mai aminci don kayan aikin kera hasken rana, muna ba da ba kawai injuna ba amma tallafi cikakke wanda ya haɗa da ƙirar kayan aiki, isarwa, shigarwa, horar da ma'aikata, samar da kayan aiki, da sabis na bayan siyarwa.
Ko kuna gina sabon masana'antar hasken rana ko kuna haɓaka layin samarwa na yanzu tare da sabuwar fasahar bussing, ƙungiyar ƙwararrun mu a shirye take don taimaka muku zaɓar daidaitaccen tsari na HDX200-P Half Cell Auto Bussing Machine don takamaiman buƙatun samarwa.
Ziyarci tashar YouTube ɗin mu don ganin kayan aikin mu aiki da kuma koyan ƙarin game da kera hasken rana: www.youtube.com/ooitech. Kalli bidiyon mu na MBB Full Automatic Solar Panel Production Line: Cikakken Bidiyon Layi. Ku biyo mu don sabunta bayanai kan kayan aikin masana'antar hasken rana da fasahar samarwa.
Sauke cikakken kundin samfuran mu: Kundin Ooitech
Sauke Bayanin Kamfanin Ooitech: Bayanan Kamfani
Tuntuɓi Mu Yau:
| Hanyar Tuntuɓa | Cikakkun Bayanai |
|---|
| Imel | [email protected] |
| Lambar waya | +8618571646990 |
| WhatsApp | +8615961592660 |
| Gidan Yanar Gizo | www.ooitech.com |
| Babban Ofishin | Cibiyar Kogin Yangtze ta Wuhan, Wuhan, China |
Tuntuɓi Ooitech yanzu don cikakken ƙididdiga, shawarwarin fasaha, da tsara layin samarwa na musamman don aikin kera hasken rana.