SUNPOWER Back Contact Cell Welding Machine SL-1000 Bayani

The SL-1000 SUNPOWER Back Contact Cell Welding Machine na'ura ce mai sarrafa kanta da aka kera musamman don walda layukan hasken rana na baya (IBC/SUNPOWER). Ba kamar na'urorin tabber na yau da kullun da aka tsara don sel masu busbar na gaba ba, SL-1000 yana magance kalubalen haɗin kai na musamman na sel masu tuntuɓar baya inda duka ingantattun da korau na lantarki ke kan saman baya. Wannan na'ura tana haɗa walda ta lantarki ta ci gaba, duban hangen nesa na CCD mai inganci, da kuma matsayi na robot na SCARA mai girma don samar da ingantaccen samar da layukan sel masu tuntuɓar baya.
Tsarin cikakken ya haɗa da akwatunan lodin sel A/B biyu, hannun injin motsi na lodawa, teburin watsa sel, tsarin gano da matsayi na CCD + robot mai girma, teburin watsa walda, na'urar walda ta lantarki, akwatunan kayan walda, na'urar jigilar kayan walda, teburin matsayi na kayan walda, teburin manna kayan walda biyu, na'urar sanya kayan walda, da kuma na'urar sauke kaya ta atomatik tare da bel na jigilar kaya, mai tsotsa layukan sel, mai tsotsa takarda mai tsabta, akwatin layukan sel, da akwatin takarda mai tsabta.
Yadda ake aiki:Hannun injin na jigilar kaya yana ɗaukar sel na hasken rana daga akwatunan sel biyu kuma yana sanya su a tashar canja wurin sel, yayin da a lokaci guda yake tattara takarda mai shiga cikin akwatin tattara takarda. Tashar canja wurin tana kai sel zuwa tashar gano da sanya CCD. Kyamarar CCD tana ɗaukar bayanan haɗin gwiwa kuma ta aika zuwa SCARA robot mai hudu, wanda ke gyara alkiblar sel kuma yana sanya kowane sel daidai a tashar canja wurin walda. Tashar canja wurin walda tana da wuraren zafin jiki da yawa da ake sarrafa kai tsaye don ingantaccen sarrafa zafi yayin walda.
A halin yanzu, injin jigilar ribbon na walda yana ɗaukar ribbon ɗin da aka yanke daga akwatin ribbon kuma yana kai su teburin sanyawa, sannan yana canja su zuwa teburin sanya ribbon. Tsarin sanya ribbon da robot mai hudu suna musayar ayyuka don kammala sanya ribbon da tara sel. Tsarin ribbon da sel da aka tara yana tafiya daga tashar canja wurin walda zuwa tashar walda ta electromagnetic, inda tsarin walda ta electromagnetic ke kammala walda. Ana kai igiyoyin sel da aka gama zuwa tashar saukewa ta hanyar bel na jigilar kaya, kuma tsarin saukewa yana loda igiyoyin a cikin akwatin igiyoyin sel tare da sanya takarda mai tsabta don hana lalacewa.

Ma'aunin Fasaha
| Parameter | Ƙayyadaddun Bayanai |
|---|
| Samfurin | SL-1000 |
| Ƙarfin Aiki | >=600 PCS/H (lokacin walda 1/3 yanke sel) |
| Daidaiton Matsayi | +/-0.10 mm |
| Matsakaicin Gudun Aiki | 1000 mm/s (ana iya daidaitawa) |
| Girman Sel da Aka Aiwatar | 125x125 mm, 125x62.5 mm, 125x41.67 mm, 166x166 mm, 166x41.5 mm |
| Matsakaicin Tsawon Harafi | 1600 mm |
| Hanyar Walda | Walda ta hanyar lantarki |
| Adadin Kawunan Walda | 2 |
| Gano Cell | Gano kyamarar CCD (kusurwa bata, kuskuren wuri) |
| Daidaiton Sanyawa | +/-0.2 mm |
| Kayayyakin Walda Tape | Solder ribbon pad tinned ko solder paste |
| Adadin Akwatunan Sel | 2 (250 guda/akwati) |
| Adadin Akwatunan Ribbon | 2 (200 guda/akwati) |
| Yawan Rushewar Cell | <=0.2% (Sel Class A) |
| Yawan Rashin Kayan Aiki | <=3% |
| Hanyar Sanya Sel | Kyamarar CCD + robot SCARA |
| Hanyar Sanya Ribbon | Matsayawa ta hanyar injiniya |
| Lodi/Sauke | Cikakken atomatik |
| Tsarin Lantarki | PLC + touchscreen + servo + module |
| HMI | Touchscreen, mai sauƙin amfani |
| Faɗakarwar Kuskure | Faɗakarwar kuskure na ainihi |
| Girman Kayan Aiki (LxWxH) | 5390 x 2200 x 1800 mm |
| Nauyin Kayan Aiki | 1650 kg |
| Samar da Wutar Lantarki | Wutar lantarki uku- biyar, 380V/50Hz, 5 kW |
| Matsin Iska | 6-8 Bar |
| Yawan Gudun Iska Mai Matsi | >=400 L/min |
| Barbashin Kurar Iska | <=0.5 um |
| Girman Butar Iska | 12 mm |
| Zazzabi Aiki | 20-25 digiri C |
| Danshin Dangi | Kasa da 85% (ba tare da danshi ba) |
| Tsabtace Iska | Ba kasa da matakan 300,000 ba (ISO Class 8) |
| Launin Na'urar | Babban farin zirga-zirga + sama shudi |
Mahimman Abubuwa da Masu Bayarwa
| Bangare | Alama / Asali | Ƙayyadaddun Bayanai | Aiki |
|---|
| Firam ɗin Karfe | China | Q235 | Firam ɗin na'ura |
| PLC | INOVANCE / China | QT550 | Tsarin sarrafa na'ura gaba ɗaya |
| Maɓallin Kusanci | OMRON | Samfuran jerin | Sarrafa matsayi na hannun mutum-mutumi |
| Na'urorin Pneumatic | AirTAC / SMC | Samfuran jerin | Aikin motsa iska |
| Maɓallin Wuta | Chint | Samfuran jerin | Kariyar lantarki |
| Mai Haɗa AC | Schneider | Samfuran jerin | Sarrafa lantarki |
| Katin Sarrafa | China | Samfuran jerin | Sarrafa motsi |
| Motar Servo | Delta | Samfuran jerin | Motar module X/Y |
| Allon taɓawa | Kunlun Tongtai | 10 inch | HMI sarrafa mu'amala |
| Jagora Rail da Screw Rod | WON | 1620 | Motsi na layi na module X/Y |
| Robot mai Harsashi Hudu | China | 600SR | Kama da sanya cell |
| Kyamara | Hikvision / China | Kyamara masana'antu 800W pixel | Gano da sanya CCD |
| Kai na walda na lantarki | China | An yi shi na musamman | Walda cell da ribbon |

Fa'idodin Fasaha
Fasahar walda na lantarki
Zafi na lantarki mara lamba yana ba da rarraba zafi daidai a duk wuraren walda, yana rage damuwa mai zafi akan cell masu tuntuɓar baya masu laushi
Ƙarfin walda yana daidaitacce don ɗaukar nau'ikan ribbon daban-daban da nau'ikan solder paste
Kawuna biyu na walda suna ƙara yawan aiki yayin da suke kiyaye ingancin walda mai daidaito
Sanyar iska da sanyar iska mai taimako suna tabbatar da saurin zagayawa da kuma hana zafin tantanin halitta
Matsayi na Babban-Daidaitaccen CCD + SCARA Robot
Kyamarar masana'antu 800W pixel tana gano matsayin tantanin halitta, kusurwoyi da suka ɓace, da kuma sanya ba daidai ba kafin walda
Robot mai kusurwa huɗu na SCARA yana gyara har zuwa tantanin halitta 4 a lokaci guda tare da daidaiton matsayi +/-0.10 mm
Matsayin rufaffiyar madauki tsakanin hangen nesa na CCD da robot yana tabbatar da kowane tantanin halitta an sanya shi cikin juriyar +/-0.2 mm
Yana rage yawan karyewar tantanin halitta sosai zuwa 0.2% ko ƙasa da haka tare da tantanin halitta Class A
Daidaitawar Tantani Mai Girma da yawa
Yana goyan bayan ƙayyadaddun tantanin halitta guda biyar: 125x125 mm, 125x62.5 mm, 125x41.67 mm, 166x166 mm, da 166x41.5 mm
Akwatin kayan aiki mai daidaitawa yana ɗaukar nau'ikan tantanin halitta daban-daban tare da sauƙin daidaitawar injina
Canjin kayan aiki na jerin tantanin halitta 166 mm yana da sauƙi da sauri
Tsawon zaren mafi girma na 1600 mm yana rufe nau'ikan ƙirar ƙirar baya da yawa
Sarrafa Kayan Aiki Cikakken Aiki
Akwatunan loda tantanin halitta A/B guda biyu tare da har zuwa kananan akwatuna 4 a kowane tasha suna ba da damar samar da ci gaba da raguwar lokacin aiki
Zabin takarda ta atomatik da shiga tsakani yana hana lalacewar saman tantanin halitta da igiya
Hannun injin loda mai servo tare da manyan bututun tsotsa marasa alama yana tabbatar da sarrafa tantanin halitta mai laushi da amintacce
Sauke ta atomatik tare da saka takarda mai tsabta yana kare igiyoyin tantanin halitta daga karce
Sarrafa Zafin Jiki da Tsari Mai Hankali
Yankunan zafin jiki da yawa masu sarrafa kansu a tashar canja wurin walda suna ba da damar ingantattun bayanan zafin jiki
Kula da zafin jiki na ainihi tare da sarrafa PID da daidaitawa yana kiyaye yanayin walda mai tsayi
Tsarin tsotsa mai yanki yana tabbatar da tantanin halitta da ribbon yayin sufuri da walda
Mai jigilar bel na Teflon yana hana mannewar ribbon kuma yana tabbatar da kwararar kayan aiki mai santsi
Software Mai Sauƙin Amfani da Aiki
Software na musamman tare da fuskar HMI mai sauƙin amfani don sauƙin gyara sigogi da canza tsari
Sarrafa lambobi na tsakiya yana ba da damar saita da adana duk mahimman sigogi ta hanyar mu'amalar software
Kariyar kalmar sirri mai matakai yana raba yanayin aiki da yanayin saiti don aminci
Tsarin faɗakarwar kuskure na ainihi yana ba da damar gano matsala cikin sauri da rage katsewar samarwa
Aikace-aikace
Samar da Module na Hasken Rana na Back Contact (IBC / SUNPOWER)
SL-1000 an kera shi ne don kera modules na hasken rana ta amfani da sel na back contact irin na SUNPOWER. Shi ne babban na'urar haɗa wayoyi a kowane layin samar da IBC ko back contact panel na hasken rana, yana gudanar da muhimmin mataki na haɗa sel inda duk busbars ke saman bayan sel.
Haɗa sel na back contact da aka yanka 1/3 da cikakken girman
Tare da goyan bayan duka cikakken girman (125x125 mm, 166x166 mm) da sel da aka yanka (125x62.5 mm, 125x41.67 mm, 166x41.5 mm), SL-1000 yana hidimar layukan samar da modules na back contact na yau da kullun da kuma ƙirar modules na back contact masu shingled ko babban yawa.
Kera Manyan Panels na Hasken Rana masu Inganci
Kwayoyin haɗin baya suna ba da inganci mafi girma da kyawun kyan gani saboda rashin busbars na gaba. SL-1000 yana baiwa masana'anta damar samar da ingantattun hasken rana, baƙaƙen allon rana da ke niyya ga kasuwannin rufin gida, kasuwanci, da BIPV (Building Integrated Photovoltaic).
Layukan Gwaji da Wuraren Bincike
Tare da daidaitattun sigogin walda, daidaitawar girman tantanin halitta, da kuma lura da tsari dalla-dalla, SL-1000 ya dace sosai ga cibiyoyin bincike da layukan samar da gwaji waɗanda ke haɓaka fasahar kwayoyin haɗin baya na gaba.
Haɗin Layin Samar da Hasken Rana
SL-1000 yana haɗawa da kayan aikin sama da ƙasa a cikin cikakken layin samar da hasken rana, gami da injinan yankan laser na tantanin halitta, injinan shimfidawa, laminators, injinan ƙira, masu gwada EL, masu gwada IV, da masu kwaikwayon rana da Ooitech ke samarwa.
Bukatun Shirya Wuri
Bukatun Wurare
Filin ƙasa mai lebur, yanayi mara ƙura, nesa da tushen girgiza da tsangwama mai ƙarfi na lantarki
Girman kayan aiki: 5390 x 2200 x 1800 mm (L x W x H)
Nauyin kayan aiki: 1650 kg
Kayan aikin sufuri da ake buƙata: forklift da hydraulic tow truck
Yanayin Muhalli
Zazzabi: 20-25 digiri C
Danshi: kasa da 85% (ba tare da kumburi ba)
Tsabtace iska: ba kasa da matakin 300,000 ba (ISO Class 8)
Samar da Wutar Lantarki
Wutar lantarki mai zaman kanta, uku-lokaci biyar-waya (380V/50Hz), iya aiki 5 kW
Ana ba da shawarar amfani da wutar lantarki mai tsafta idan wutar lantarki ba ta da kwanciyar hankali
Ana buƙatar haɗin tashar kariya ta ƙasa
Ana buƙatar shigar da kariyar zubar wuta
Samar da Iska Mai Matsi
Iska mai bushewa, matsi 6-8 Bar, gudana >=400 L/min
Barbashi kura <=0.5 um
Diameter bututun iska mai matsi: 12 mm
Kayayyakin da za a shirya
Acetone, barasa, auduga mai ɗaukar ruwa, kyalle mara ƙura
Samfuran ƙarshe da rabin ƙarshe na baya-baya na tantanin baturi
Ribbon ɗin walda na musamman da ya dace
Ma'aikatan kayan aiki na cikakken lokaci da aka keɓe
Garanti da Sabis na Bayan Siyarwa
Garanti na shekara ɗaya bayan shigarwa mai nasara ko watanni 16 daga ranar Bill of Lading, duk wanda ya fara zo
A lokacin garanti, Ooitech yana ba da sabis na kulawa akan lokaci da kayan gyara masu mahimmanci kyauta (ban da abubuwan da ake amfani da su); farashin jigilar kayan gyara alhakin mai siye ne
Idan injiniyoyin mai siye ba za su iya magance matsala ba a lokacin garanti, Ooitech zai aika injiniyoyi zuwa wurin mai siye; tikitin tafiya da dawowa, sufuri na gida, otal, da farashin abinci a garin mai siye mai siye ne zai biya
Garanti baya rufe lalacewa daga rashin amfani, cin zarafi, gyara mara izini, ko aiki da bai dace da littafin aiki ba
Bayan lokacin garanti, Ooitech yana ci gaba da ba da tallafin fasaha na kan layi kyauta da jagora, tare da samar da kayan gyara a farashi masu kyau; ziyarar sabis a wurin bayan garanti yana buƙatar mai siye ya biya tafiye-tafiye, biza, masauki, abinci, da farashin aiki bisa ga ƙa'idodin Ooitech
Ana iya siyan kayan amfani a kowane lokaci
Tuntuɓi Ooitech don Injin Walda na Tantanin Haɗin Baya
Ooitech, wanda aka kafa a 2013, ƙwararren mai ba da sabis na makamashin hasken rana ne wanda ya kai gaɓar hannu tare da gogewa fiye da shekaru 10 a masana'antar PV. Kayan aikin samar da layin samar da hasken rana na mu an fitar da su zuwa Poland, Hungary, Koriya, Mexico, Masar, Aljeriya, Indiya, Saudi Arabia, Syria, Kazakhstan, da sauran ƙasashe da yawa a duniya.
Mafitocin mu na turnkey sun haɗa da:
Zane, isarwa, da kuma aikin layin samar da hasken rana daga 5MW zuwa 1GW
Sabunta layukan PV na gargajiya zuwa sabbin layukan samar da MBB, PERC, TOPCon, IBC, HJT, da back contact
Tsara ginin masana'anta da zane-shirin wurin aiki
Jagorancin samo kayan aiki
Horon hanyoyin samarwa da taimakon shigar da tashar wutar lantarki ta hasken rana
Idan kana neman abin dogaro na'urar walƙiya ta SUNPOWER back contact cell ko cikakken layin samar da hasken rana na back contact, tuntuɓi Ooitech yau don shawara ta ƙwararru da ƙididdiga mai gasa.
Imel: [email protected]Lambar waya: +8618571646990WhatsApp: +8615961592660Babban ofishin: Wuhan Yangtze River Center, Wuhan, ChinaGidan yanar gizo: www.ooitech.comTashar YouTube: www.youtube.com/ooitechBidiyon Layin Samar da Hasken Rana na MBB Cikakken Aiki: Kalli a YouTubeZazzage Kataloji na Ooitech: Danna NanZazzage Bayanin Kamfanin Ooitech: Danna Nan
Biyan tashar YouTube ta Ooitech kuma ku kasance da sabunta fasahar kera hasken rana ta baya-bayan nan, nunin kayan aiki, da jagororin kafa masana'anta.