SUNPOWER Back Contact Cell Welding Machine SL-1000 Bayani

The SL-1000 SUNPOWER Injin Walda Cell Tuntuɓar Baya injin walda cell ne na atomatik wanda aka kera musamman don walda jerin cell hasken rana masu tuntuɓar baya (IBC/SUNPOWER). Ba kamar injunan walda na yau da kullun da aka tsara don cell masu busbar gaba ba, SL-1000 yana magance ƙalubalen haɗin kai na musamman na cell masu tuntuɓar baya inda duka madaidaitan da marasa madaidaitan lantarki ke kan saman baya. Wannan injin yana haɗa walda ta lantarki ta ci gaba, duban hangen nesa na CCD mai inganci, da matsayi na robot SCARA mai gatura huɗu don samar da ingantaccen samar da jerin cell masu tuntuɓar baya.
Tsarin cikakke ya haɗa da akwatunan lodin cell A/B biyu, hannun inji na lodin motsi, teburin watsa cell, tsarin ganowa da matsayi na CCD + robot mai gatura huɗu, teburin watsa walda, na'urar walda ta lantarki, akwatunan kayan walda, na'urar jigilar kayan walda, teburin matsayi na kayan walda, teburin manna kayan walda biyu, na'urar sanya kayan walda, da na'urar sauke kaya ta atomatik tare da bel na jigilar kaya, mai tsotsa jerin cell, mai tsotsa takarda mai tsabta, akwatin jerin cell, da akwatin takarda mai tsabta.
Ka'idar Aiki:Hannun injin na jigilar kaya yana ɗaukar sel na hasken rana daga akwatunan sel biyu kuma yana sanya su a tashar canja wurin sel, yayin da a lokaci guda yake tattara takardun shiga cikin akwatin tattara takarda. Tashar canja wurin tana kai sel zuwa tashar gano da matsayi na CCD. Kyamarar CCD tana ɗaukar bayanan haɗin kai kuma ta aika zuwa SCARA robot mai hannu huɗu, wanda ke gyara alkiblar sel kuma yana sanya kowane sel daidai a tashar canja wurin walda. Tashar canja wurin walda tana da wuraren zafin jiki da yawa da ake sarrafa kai tsaye don ingantaccen sarrafa zafi yayin walda na layi.
A halin yanzu, injin jigilar ribbon na walda yana ɗaukar ribbon ɗin walda da aka yanka daga akwatin kayan ribbon kuma yana kai su teburin matsayi, sannan yana canja su zuwa teburin sanya ribbon. Tsarin sanya ribbon da robot mai hannu huɗu suna musayar ayyuka don kammala sanya ribbon da tara sel. Tsarin ribbon-da-sel da aka haɗa yana tafiya daga tashar canja wurin walda zuwa tashar walda ta lantarki, inda tsarin walda na lantarki ke kammala walda. An kai layukan sel da aka gama zuwa tashar saukewa ta hanyar bel na jigilar kaya, kuma tsarin saukewa yana loda layukan a cikin akwatin layukan sel tare da takarda mai tsabta don hana karce.

Ma'auni na Fasaha
| Parameter | Ƙayyadaddun Bayani |
|---|
| Samfurin | SL-1000 |
| Ƙarfin Aiki | >=600 PCS/H (lokacin walda 1/3 yanke sel) |
| Daidaiton Matsayi | +/-0.10 mm |
| Matsakaicin Gudun Aiki | 1000 mm/s (ana iya daidaitawa) |
| Girman Sel da Aka Aiwatar | 125x125 mm, 125x62.5 mm, 125x41.67 mm, 166x166 mm, 166x41.5 mm |
| Matsakaicin Tsawon Zaren | 1600 mm |
| Hanyar Walda | Walda ta hanyar lantarki |
| Adadin Kawunan Walda | 2 |
| Gano Cell | Gano kyamarar CCD (kusurwa bata, kuskuren wuri) |
| Daidaiton Sanya | +/-0.2 mm |
| Kayayyakin Tef na Walda | Solder ribbon pad tinned ko solder paste |
| Adadin Akwatunan Sel | 2 (250 guda/akwati) |
| Adadin Akwatunan Ribbon | 2 (200 guda/akwati) |
| Yawan Rushewar Cell | <=0.2% (Sel Class A) |
| Yawan Rashin Kayan Aiki | <=3% |
| Hanyar Sanya Sel | Kyamarar CCD + robot SCARA |
| Hanyar Sanya Ribbon | Matsayawa ta hanyar injiniya |
| Lodi/Sauke | Cikakken atomatik |
| Tsarin Lantarki | PLC + touchscreen + servo + module |
| HMI | Touchscreen, mai sauƙin amfani |
| Faɗakarwar Kuskure | Faɗakarwar kuskure na ainihi |
| Girman Kayan Aiki (LxWxH) | 5390 x 2200 x 1800 mm |
| Nauyin Kayan Aiki | 1650 kg |
| Samar da Wutar Lantarki | Wutar lantarki uku- biyar, 380V/50Hz, 5 kW |
| Matsin Iska | 6-8 Bar |
| Yawan Gudun Iska Mai Matsi | >=400 L/min |
| Barbashin Kurar Iska | <=0.5 um |
| Girman Butar Iska | 12 mm |
| Zazzabi Mai Aiki | 20-25 digiri C |
| Danshin Dangi | Kasa da 85% (ba tare da ruwa ba) |
| Tsabtace Iska | Ba kasa da matakan 300,000 ba (ISO Class 8) |
| Launin Na'urar | Babban farin zirga-zirga + sama shuɗi |
Mahimman Abubuwa da Masu Bayarwa
| Bangare | Alama / Asali | Ƙayyadaddun Bayani | Aiki |
|---|
| Firam ɗin Karfe | China | Q235 | Firam ɗin injin |
| PLC | INOVANCE / China | QT550 | Tsarin sarrafa injin gaba ɗaya |
| Maɓallin Kusanci | OMRON | Samfuran jerin | Sarrafa matsayi na hannun robot |
| Abubuwan Pneumatic | AirTAC / SMC | Samfuran jerin | Aiki da iska mai matsi |
| Air Switch | Chint | Samfuran jerin | Kariyar lantarki |
| Mai Haɗa Wutar AC | Schneider | Samfuran jerin | Sarrafa lantarki |
| Katin Sarrafa | China | Samfuran jerin | Sarrafa motsi |
| Servo Motor | Delta | Samfuran jerin | Motar module X/Y |
| Touchscreen | Kunlun Tongtai | 10 inch | Mu'amalar sarrafa HMI |
| Hanyar jagora da sandar dunƙule | WON | 1620 | Motsi na layi na module X/Y |
| Robot mai Hanyoyi Hudu | China | 600SR | Kama da sanya cell |
| Kyamara | Hikvision / China | Kyamarar masana'antu 800W pixel | Gano da sanya CCD |
| Kai na walda na lantarki | China | An yi shi na musamman | Walda cell da ribbon |

Fa'idodin Fasaha
Fasahar walda ta lantarki
Zafi na lantarki mara lamba yana ba da rarraba zafi daidai a duk haɗin walda, yana rage damuwa mai zafi akan cell masu haɗin baya masu laushi
Ƙarfin walda yana daidaitacce don ɗaukar nau'ikan ribbon daban-daban da nau'ikan man walda
Kawunan walda biyu suna ƙara yawan aiki yayin da suke kula da ingancin walda mai daidaito
Sanyin iska da sanyin iska mai matsa lamba suna tabbatar da saurin zagayowar lokaci kuma suna hana zafin tantanin halitta
Matsayi na CCD + SCARA Robot Positioning
Kyamarar masana'antu 800W pixel tana gano matsayin tantanin halitta, kusurwoyi da suka ɓace, da kuma kuskuren sanyawa kafin walda
SCARA robot mai hudu-axis yana gyara har zuwa 4 tantanin halitta a lokaci guda tare da daidaiton matsayi +/-0.10 mm
Rufaffiyar madauki tsakanin hangen nesa na CCD da robot yana tabbatar da kowane tantanin halitta an sanya shi cikin juriya +/-0.2 mm
Yana rage yawan karyewar tantanin halitta sosai zuwa 0.2% ko ƙasa da haka tare da tantanin halitta Class A
Daidaitawar Girman Tantani Mai Sauƙi
Yana goyan bayan ƙayyadaddun tantanin halitta guda biyar: 125x125 mm, 125x62.5 mm, 125x41.67 mm, 166x166 mm, da 166x41.5 mm
Akwatin kayan aiki mai daidaitawa yana ɗaukar nau'ikan tantanin halitta daban-daban tare da sauƙin gyaran injina
Canjin kayan aiki na jerin tantanin halitta 166 mm yana da sauƙi da sauri
Matsakaicin tsayin layi na 1600 mm yana rufe nau'ikan ƙirar module na baya da yawa
Sarrafa Kayan Aiki Cikakke ta atomatik
Akwatunan loda sel dual A/B tare da har zuwa kananan akwatuna 4 a kowane tasha suna ba da damar samar da ci gaba da raguwar lokacin dakatarwa
Zaɓin takarda ta atomatik da shiga tsakani yana hana lalacewar saman sel da igiyoyi
Hannun loda mai motsi da servo tare da manyan bututun tsotsa marasa alama suna tabbatar da sarrafa sel cikin sauƙi da aminci
Sauke ta atomatik tare da saka takarda mai tsabta yana kare igiyoyin sel da aka gama daga karce
Sarrafa Zazzabi da Tsari na Hankali
Yankunan zazzabi da yawa masu sarrafa kansu a tashar canja wurin walda suna ba da damar ingantattun bayanan zazzabi
Kula da zazzabi na ainihi tare da sarrafa PID da daidaitawa yana kiyaye yanayin walda mai tsayi
Tsarin tsotsa na yanki mai rarraba yana tabbatar da sel da ribbons yayin sufuri da walda
Mai ɗaukar bel na Teflon yana hana mannewar ribbon kuma yana tabbatar da kwararar kayan aiki cikin sauƙi
Software da Aiki Mai Sauƙin Amfani
Software na musamman tare da mu'amalar HMI mai sauƙi don gyara sigogi da canza tsari cikin sauƙi
Sarrafa lamba ta tsakiya tana ba da damar saita da adana duk mahimman sigogi ta hanyar mu'amalar software
Kariyar kalmar sirri mai matakai tana raba yanayin aiki da yanayin saiti don aminci
Tsarin faɗakarwar kuskure na ainihi yana ba da damar gano matsala da sauri da rage katsewar samarwa
Aikace-aikace
Samar da Module na Hasken Rana na Back Contact (IBC / SUNPOWER)
SL-1000 an kera shi musamman don kera hasken rana ta amfani da sel na back contact irin na SUNPOWER. Shi ne babban kayan aikin stringing a kowane layin samar da panel na IBC ko back contact, yana gudanar da muhimmin mataki na haɗa sel inda duk busbars ke saman bayan panel.
Stringing na Sel na Back Contact na 1/3 Yanka da Cikakken Girma
Tare da goyon baya ga duka cikakken girma (125x125 mm, 166x166 mm) da sel yankakke (125x62.5 mm, 125x41.67 mm, 166x41.5 mm), SL-1000 yana hidimar layukan samarwa waɗanda ke yin daidaitattun modules na back contact da kuma ƙirar modules na back contact masu shingled ko babban yawa.
Kera Manyan Panels na Hasken Rana masu Inganci
Kwayoyin haɗin baya suna ba da inganci mafi girma da kyawun kyan gani saboda rashin busbars na gaba. SL-1000 yana baiwa masana'anta damar samar da ingantattun hasken rana, baƙaƙen hasken rana da ke niyya ga kasuwannin rufin gida, kasuwanci, da BIPV (Building Integrated Photovoltaic).
Layukan Gwaji da Wuraren Bincike
Tare da daidaitattun sigogin walda, daidaitaccen girman tantanin halitta, da kuma sa ido kan tsari dalla-dalla, SL-1000 ya dace sosai ga cibiyoyin bincike da layukan samar da gwaji da ke haɓaka fasahar kwayoyin haɗin baya na gaba.
Haɗin Layin Samar da Hasken Rana
SL-1000 yana haɗawa da kayan aikin sama da ƙasa a cikin cikakken layin samar da hasken rana, gami da injunan yankan laser cell, injunan shimfidawa, laminators, injunan ƙira, masu gwajin EL, masu gwajin IV, da masu kwaikwayon rana da Ooitech ke samarwa.
Bukatun Shirye-shiryen Wuri
Bukatun Wurare
Filin ƙasa mai lebur, yanayi mara ƙura, nesa da tushen girgiza da tsangwama mai ƙarfi na lantarki
Girman kayan aiki: 5390 x 2200 x 1800 mm (L x W x H)
Nauyin kayan aiki: 1650 kg
Kayan aikin sufuri da ake buƙata: forklift da motar jan kaya ta hydraulic
Yanayin Muhalli
Zazzabi: 20-25 digiri C
Danshi: kasa da 85% (ba tare da kumburi ba)
Tsabtace iska: ba kasa da matakan 300,000 ba (ISO Class 8)
Samar da Wutar Lantarki
Wutar lantarki mai zaman kanta ta na'ura guda, uku-lokaci biyar-waya (380V/50Hz), karfin 5 kW
Ana ba da shawarar wutar lantarki mai tsafta idan wutar grid ba ta da karko
Ana buƙatar haɗin tashar kariya ta ƙasa
Ana buƙatar shigar da kariyar zubar wuta
Samar da Iska Mai Matsi
Iska mai bushewa da daskarewa, matsi 6-8 Bar, gudana >=400 L/min
Barbashi kura <=0.5 um
Diameter bututun iska mai matsi: 12 mm
Abubuwan da za a Shirya
Acetone, barasa, auduga mai sha, kyalle mara kura
Samfuran ƙarshe da rabin ƙarshe na baya tuntuɓar batir cell
Ribbon ɗin walda na musamman masu dacewa
Ma'aikatan kayan aiki na cikakken lokaci da aka keɓe
Garanti da Sabis na Bayan Siyarwa
Garanti na shekara ɗaya bayan shigarwa mai nasara ko watanni 16 daga ranar Bill of Lading, duk wanda ya fara zo
A lokacin garanti, Ooitech yana ba da sabis na kulawa akan lokaci da kayan gyara masu mahimmanci kyauta (ban da abubuwan da ake amfani da su); farashin jigilar kayan gyara alhakin mai siye ne
Idan injiniyoyin mai siye ba za su iya magance matsala ba a lokacin garanti, Ooitech zai aika injiniyoyi zuwa wurin mai siye; tikitin tafiya da dawowa, sufuri na gida, otal, da farashin abinci a garin mai siye mai siye ne zai biya
Garanti bai rufe lalacewa daga rashin amfani, cin zarafi, gyara mara izini, ko aiki da ya saba wa littafin aiki ba
Bayan lokacin garanti, Ooitech yana ci gaba da ba da tallafin fasaha na kan layi kyauta da jagora, tare da samar da kayan gyara a farashi masu kyau; ziyarar sabis a wurin bayan garanti yana buƙatar mai siye ya biya tafiye-tafiye, biza, masauki, abinci, da farashin aiki bisa ga ƙa'idodin Ooitech
Ana iya siyan kayan amfani a kowane lokaci
Tuntuɓi Ooitech don Injin Walda na Tantanin Halitta na Baya
Ooitech, wanda aka kafa a 2013, ƙwararren mai ba da sabis na makamashin hasken rana ne wanda ya kai shekaru sama da 10 a masana'antar PV. Kayan aikin samar da hasken rana na mu an fitar da su zuwa Poland, Hungary, Koriya, Mexico, Masar, Aljeriya, Indiya, Saudi Arabia, Syria, Kazakhstan, da sauran ƙasashe da yawa a duniya.
Mafitocin mu na turnkey sun haɗa da:
Zane, isarwa, da kuma aikin samar da na'urorin hasken rana daga 5MW zuwa 1GW
Sabunta layukan PV na gargajiya zuwa sabbin layukan samar da MBB, PERC, TOPCon, IBC, HJT, da back contact
Shirin gina masana'anta da zane na shimfidar wuri
Jagorancin samo kayan aiki
Horon hanyoyin samarwa da taimakon shigar da tashar hasken rana
Idan kana neman abin dogaro na'urar walda ta SUNPOWER back contact cell ko cikakken layin samar da hasken rana na back contact, tuntuɓi Ooitech yau don shawara ta ƙwararru da ƙididdiga mai gasa.
Imel: [email protected]Lambar waya: +8618571646990WhatsApp: +8615961592660Babban ofishi: Wuhan Yangtze River Center, Wuhan, ChinaGidan yanar gizo: www.ooitech.comTashar YouTube: www.youtube.com/ooitechBidiyon Layin Samar da Hasken Rana na MBB Cikakken Aiki: Kalli a YouTubeSauke Kasidar Ooitech: Danna NanSauke Bayanin Kamfanin Ooitech: Danna Nan
Biyan kuɗi zuwa tashar Ooitech YouTube kuma ku ci gaba da sabunta fasahar kera hasken rana ta baya-bayan nan, nunin kayan aiki, da jagororin kafa masana'anta.