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Kayan Ribbon na PV: Zuciyar Tagulla, Taurin Jiki da Rufi
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  • 2026-10-18
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Kayan Ribbon na PV: Zuciyar Tagulla, Taurin Jiki da Rufi

Amsa mai sauri: Ribbon PV shine madugu na tagulla da aka lulluɓe da solder, kuma sassan biyu suna yin ayyuka daban-daban. Tagullar ce ke ɗaukar wutar lantarki kuma tana yanke shawarar yawan matsi da ribbon ke turawa zuwa tantanin hasken rana lokacin da haɗin ya yi sanyi — wanda tambaya ce ta ƙarfin jurewa maimakon iya tafiyar da wuta. Lulluɓen shine solder: yana ƙayyade zafin jikin da ake yin solder, yana jika layukan grid na azurfa kuma yana ƙayyade tsawon lokacin da haɗin zai dawwama. Lambobi huɗu a takardar bayanai suna sarrafa waɗannan ayyuka biyu: matakin tagulla, ƙarfin jurewa, gami na lulluɓe da kaurin lulluɓe.

Ribbon biyu na iya samun diamita ɗaya, nauyin lulluɓe ɗaya da spool ɗaya. Ka sa su bi ta stringer ɗaya kuma ɗaya tana samar da haɗin da ke jure zagayowar zafi yayin da ɗayan ke samar da tarwatsewar ƙananan ƙarfin ja da ƙaruwar adadin microcrack. Lokacin da tsarin lissafi ya kasance ɗaya, abin da ya rage shine kayan.

Wannan labarin yana buɗe ribbon ɗin: abin da tushen tagulla ke bayarwa, abin da murfin ke bayarwa, da wane ma'auni a takardar bayanan mai kaya ke karewa daga wace gazawa.

Zanen waya mai zagaye da ribbon na PV mai lebur a cikin sashe, yana nuna tsakiyar tagulla marar iskar oxygen, murfin solder a kowane gefe, da Layer ɗin intermetallic da ke girma a mahaɗar yayin solder

Me ya sa Tagulla, kuma Me ya sa Tauri Ta Fi Muhimmanci Fiye da Gudanar da Wuta

Abubuwan da ake buƙata a kan ribbon suna cin karo da juna. Dole ya ɗauki wutar tantanin halitta da ƙarancin asara, ya karɓi solder cikin aminci, ya kasance mai laushi isa don kada ya yi nauyi a kan tantanin, kuma ya kasance mai arha isa ya ɓace cikin lissafin kayan module ɗin. Ka sanya ƙananan ƙarfe masu yiwuwa gefe da gefe kuma dalilin ya zama gajere.

AbuResistivity (µΩ·cm)Density (g/cm³)Expansion (10⁻⁶/K)Babbar matsala
Azurfa (Ag)kusan 1.5910.5kusan 19Kuɗi
Tagulla (Cu)kusan 1.728.96kusan 17Ya fi nauyi; saurin canjin farashi
Aluminium (Al)kusan 2.822.70kusan 23Yana da wahalar mannewa; yana faɗaɗawa sosai
Silicon (Si), misali—2.33kusan 2.6Abin da ribbon ɗin bai kamata ya lalata ba

Azurfa tana ɗaukar wutar lantarki fiye da kowane abu a cikin teburin kuma tana kashe kusan ninki ɗari fiye da tagulla, wanda hakan ya hana amfani da ita ga wani ɓangare da ake auna da goma na gram a kowace tantanin haske. Aluminium mai arha ne kuma mara nauyi, amma juriyarsa ga wutar lantarki ya fi kusan 60% girma, oxide ɗin samansa yana sa mannewa ta al'ada kusan ba zai yiwu ba, kuma yana faɗaɗawa sosai. Tagulla ita ce ma'aunin daidaito na buƙatu huɗun, kuma ƙididdiganta na yau da kullum ne: ta fi aluminium nauyi, ba ta kai azurfa ƙarfin ɗaukar wutar lantarki ba, kuma farashinta yana canzawa.

Babbar matsala guda ɗaya mai wuya ita ce rashin daidaituwa da silicon. Copper yana faɗaɗawa da kusan 17 × 10⁻⁶/K idan aka kwatanta da kusan 2.6 na silicon, fiye da sau shida. Ka yi tunanin abin da hakan ke nufi a duk faɗin tantanin. Ribbon ɗin ana manna shi da zafi da ya wuce 150 °C sannan ya yi sanyi zuwa zafin ɗaki. A cikin wannan kewayon copper ɗin yana son ya ruɗe da kusan 0.2%; silicon ɗin da ke ƙarƙashinsa yana son ya ruɗe da kusan 0.03%. Dole wani abu ya sassauta, kuma tantanin shi ne mafi rauni a cikin su biyun.

Wannan shi ne dalilin da ya sa ƙayyadaddun da ya fi muhimmanci a kan maƙalar tagulla ba ita ce iyawar sa ta ɗaukar wutar lantarki ba. Ita ce yadda tagullar take taushi sa’ad da ta isa injin ɗinka igiya.

Maƙalar Tagulla: Daraja, Tsarki da Juriya

Tagullar ribbon yawanci tagulla ce marar iskar oxygen. A tsarin daraja na China wannan yana nufin TU1 ko TU2, tare da mafi ƙarancin abun ciki na tagulla na 99.97% da 99.95%; madadin mai ɗauke da iskar oxygen shi ne T2. Waɗannan iyalai guda ɗaya suna bayyana a wurare dabam dabam a matsayin C10100, C10200 da C11000.

DarajaAbun ciki na tagulla, mafi ƙaranciKusan daidai na ƙasa da ƙasaLura
TU199.97%C10100 (OFE)Mara iskar oxygen
TU299.95%C10200 (OF)Mara iskar oxygen
T299.90%C11000 (ETP)Mai ɗauke da oxygen

Akwai dalilai biyu na zahiri da ke bayan fifikon mara oxygen. Na farko shine iya tafiyar da wutar lantarki: ƙarancin ƙazanta da ƙarancin oxygen suna riƙe juriya kusa da ƙimar ka'ida ta tagulla tsantsa. Na biyu shine yanayin annealing. A cikin tagulla da ke ɗauke da oxygen, hydrogen daga yanayin tanderu mai ragewa na iya yin mu'amala da oxide na tagulla a iyakokin hatsi, matsalar da aka sani a sana'ar da karyewar hydrogen ko cutar hydrogen. Tagulla mara oxygen tana guje mata, hatsi suna girma cikin daidaito, kuma laushin da ke fitowa daga tanderu ya fi daidaito daga kwali zuwa kwali.

Dalili na biyu shine wanda ke da nauyi na kasuwanci, domin shi ne ke yanke shawarar yadda matakin aiki na gaba zai kasance mai maimaitawa. Tsafta, a wannan mahallin, ba layin talla ba ne. Ita ce bambanci tsakanin kwali biyu na ribbon da ake ɗauka iri ɗaya sun isa wurin stringer da taurin iri ɗaya ko da taurin daban.

Taurin: Ƙarfafa Aiki, Annealing da Taga Ƙarfin Ƙarfi

Taurin yana farawa ne a matsayin sakamako na gefe na masana'antu. Zana da birgima suna lalata tagulla: hatsi suna tsawo a alkiblar aiki, ɓarna suna taruwa, ƙarfin ja yana ƙaruwa kuma tsawo yana raguwa. Wannan shine taurin aiki, kuma ba za a iya guje masa ba — dole ne a rage ribbon ɗin zuwa girmansa ta wata hanya.

Yi siyar da wannan tagullar da ta yi taurin aiki a cikin module kuma raguwar da aka bayyana a sama tana isa tantanin ba tare da raguwa ba. Ƙwayoyin suna lanƙwasa, ƙananan tsagewa suna bayyana, kuma galibi ba a ganin su a stringer: tabbataccen shaida ta farko ita ce hoton EL da aka ɗauka bayan lamination.

Don haka samar da ribbon koyaushe yana haɗa da matakin annealing. Ana dumama tagullar sama da yanayin recrystallization ɗinta, sabbin hatsi suna girma, kuma ana cire taurin aikin. Ƙarfin samarwa yana faɗuwa sosai, tsawo yana ƙaruwa, kuma damuwar da ke isa tantanin tana faɗuwa tare da shi.

Zane-zanen lanƙwasa damuwa-tsawo da ke kwatanta tagulla da aka yi aiki da sanyi, wadda ke kaiwa ga babban damuwa da ƙaramin tsawo, da tagulla da aka yi annealing, wadda ke da ƙaramin ƙarfin samarwa da tsawo mafi girma

Ko mai laushi koyaushe ya fi kyau shine tambaya ta gaba da ke bayyana, kuma amsar ita ce a'a. Ƙasa da wani ƙarfin samarwa, abubuwa uku suna fara lalacewa a layin module.

  • Tashin hankali a cikin injin ɗin yana miƙa shi. Ribon da ke juyawa ƙarƙashin ja yakan fito siriri kuma ya fi tsayi fiye da yadda ya shiga, wanda ke bayyana a matsayin rashin kwanciyar hankali na diamita na waya da kurakurai na sanyawa a kan tantanin.
  • Mikakke yana raguwa. Siririyar waya mai zagaye tana lanƙwasa cikin sauƙi yayin fitarwa, zare da tafiyar spool, kuma daidaiton sanyawa yana wahala tare da shi.
  • Lamination yana lalata shi. Ƙarƙashin matsi da zafin na'urar laminator, ribon da ya yi laushi sosai yakan kwanta ko ya motsa.

Don haka ƙarfin samarwa wani taga ne maimakon matsakaicin iyaka, kuma taga yana ƙara ƙunci yayin da tantanin ke ƙara siriri da ribobin ke ƙara siriri. Rike zafin annealing, saurin layi da yanayin tanderu a cikin wannan taga — da kuma rike su a tsaye tsakanin batches — yana ɗaya daga cikin mahimman ƙarfin aikin sarrafawa a cikin samar da ribbon.

Wani abu guda na jan ƙarfe ya cancanci layi na kansa: ingancin saman. Tsage-tsage, burrs da tabo na oxide da suka bar ta hanyar ja ko birgima suna ba murfin saman mara kyau don mannewa da kauri da ke bambanta a kewayen waya. Sakamakon shine haɗin da aka cika da kyau a gefe ɗaya kuma ya yi ƙarancin cikawa a ɗayan. A kan waya mai zagaye na 0.26 mm saman yana da kaso mafi girma na ɓangaren giciye fiye da yadda yake a kan busbar na 6 mm, don haka aibi ɗaya yana da tsada mafi yawa.

Inda Waɗannan Abubuwan Ake Saitawa, da Inda Suke Cutarwa

Daraja, tauri da murfi duk suna fitowa daga jerin guda ɗaya: zubar da ƙarfe, ja ko birgima zuwa girman ƙarshe, annealing, tinning ta cikin tukunyar solder, sannan tsagawa da naɗewa a kan spool. Matakai biyu ne ke yanke hukunci mafi yawan abin da layin module zai ji. Matakin annealing yana saita ƙarfin aminci da miƙewa; matakin tinning yana saita abun da ke cikin murfi, kauri da daidaito. Kwalin da ke karkata a kowane mataki yana samar da ribbon da ke wuce dubawa na gani kuma ya kasa wani wuri a gaba.

A bangaren kayan aiki, wannan jerin shine abin da ake gina layin ja da tinning na waya ta PV ribbon a kai, kuma busbar ribbon yana wucewa ta matakai guda ɗaya a kan layin ja, birgima da tinning. A ƙasa, kaddarorin suna sauka a wurare daban-daban.

  • Na'urar stringer tana amfani da tashin hankali kuma tana sanya ribbon ɗin. Idan ya yi laushi sosai yana bayyana da farko, a matsayin karkacewar diamita da kuskuren sanyawa; idan ya yi tauri sosai yana bayyana daga baya, a matsayin lanƙwasawar tantanin halitta da ƙananan tsagewa. MBB tabber stringer shine inda ake daidaita wannan ciniki ga kowane tantanin halitta da ya taɓa.
  • Layup da lamination suna amfani da matsi da zafi, kuma ribbon ɗin da ba shi da ƙarfin samar da isasshe yana kwancewa ko ƙaura.
  • Tashoshin busbar da walda suna haɗa ribbon zuwa ribbon, inda gami na lulluɓe da flux ke yanke shawarar yadda haɗin na biyu zai kasance. An bayyana tsarin dalla-dalla a cikin wannan bayani kan injin walda ta busbar.
  • Zazzafan juyi da zafi mai ɗanshi su ne kawai wuraren da sakamakon dogon lokaci na zaɓin gami ya bayyana, wanda shine dalilin da ya sa takardar shaida ba ta da muhimmanci fiye da rahoton gwajin da ke bayanta.

Akwai tasiri mai amfani ga binciken kaya da ke shigowa, ko kamfani yana yin ribbon ko yana saya. Ƙarfin samar da kaya da miƙewa, kauri na lulluɓi da daidaitonsa, yanayin saman da madaidaiciyar layi duk sun cancanci a duba kowane rukuni. Kowanne yana da sauƙin aunawa idan aka kwatanta da kuɗin gano irin wannan lahani a hoton EL bayan haɗawa.

Gami na Lulluɓi: Tsari Hudu da Abin da Kowanne Ke Rashin Samu

Lulluɓin shi ne solder. Yayin stringing yana narkewa, yana jika layukan grid na azurfa a kan tantanin, kuma haɗin yana samuwa yayin da yake daskarewa. Zaɓin gami ciniki ne mai fuska huɗu tsakanin ma'aunin narkewa, halin jika, dogon lokaci na dogaro da dokokin muhalli.

Jadawalin ginshiƙi na ma'aunin narkewar gami na lulluɓi: Sn42Bi58 a digiri 138 Celsius, Sn62Pb36Ag2 a 179, Sn63Pb37 a 183, SAC305 a 217 da Sn99.3Cu0.7 a 227

Sn63Pb37 (tin-lead). Eutectic na gargajiya, yana narkewa a kusan 183 °C. Yana jika sosai, yana jure faffadan yanayin aiki, kuɗinsa kaɗan kuma yana tsayayya da whiskers na tin. Ya kasance babban lulluɓi na al'ada ga tantanin al'ada.

Sn62Pb36Ag2 (tin-lead-azurfa). Ƙaramin ƙari na azurfa yana rage maƙurar narkewa kaɗan kuma, mafi amfani, yana hana narkewar azurfa daga layukan grid zuwa cikin solder mai narkewa. Ƙarancin azurfa ne ake cinyewa daga layin grid yayin soldering, kuma haɗin yana da ƙarfi saboda haka.

Sn42Bi58 (tin-bismuth). Eutectic mai ƙananan zafin jiki a kusan 138 °C, ana amfani da shi don nau'ikan tantanin halitta waɗanda ke jure ƙananan zafi, kamar tantanin heterojunction, da kuma don siraran wafers waɗanda ke da matukar damuwa ga matsalolin zafi. Bismuth yana da karyewa, alloy ɗin ba shi da kyakkyawan madugu, kuma dole ne a tabbatar da halin gajiyar haɗin maimakon ɗauka.

Mara dalma (SAC305, SnCu da dangi). Yana biyan buƙatun muhalli, a maƙurar narkewa gabaɗaya sama da 217 °C. Mafi girman zafin soldering yana nufin ƙarin matsalolin zafi a cikin tantanin halitta da kunkuntar taga tsari.

RufiMaƙurar narkewaInda ya daceAbin da yake kashewa
Sn63Pb37kusan 183 °CTantattun halitta na al'ada; tsohoAbun da ke cikin dalma ya hana shi a wasu kasuwanni
Sn62Pb36Ag2kusan 179 °CInda narkewar azurfa ta gridline ke da muhimmanciTsadar kayan da ta fi girma
Sn42Bi58kusan 138 °CHJT da ƙananan sel masu saurin kamuwa da zafiHaɗin da ke karyewa, juriya mafi girma, gajiyawa na buƙatar gwaji
SAC305, SnCukusan 217 – 227 °CBuƙatun marasa gubar dalmaZafin walda mafi girma; tazara mai ƙunci

Dalilin da ya sa ribbon mai gubar dalma har yanzu shi ne babban abin amfani ba wai kawai batun aiki da tsada ba ne. Dokar RoHS ta Turai tana hana gubar dalma a cikin kayan lantarki da na lantarki, amma fannin PV ya daɗe yana waje da ikonta kuma ana gudanar da shi a ƙarshen rayuwa musamman ta hanyar WEEE. Duk da haka wasu abokan ciniki da kasuwanni suna ƙayyade marasa gubar dalma, don haka ana buƙatar iyawar tsari ko da inda tsohon tsari shi ne mai gubar dalma.

Zaɓin alloy ba ya tsayawa shi kaɗai. Ƙaramin ribbon na zafin jiki mai ƙasa tare da soldering na zafin jiki mai ƙasa yana rage nauyin zafi a kan tantanin siriri, amma halin wannan haɗin a ƙarƙashin zagayowar zafi dole ne a tabbatar da shi ta gwajin TC; ƙarfin ja na farko ba ya faɗi komai game da shi. Flux yana cikin wannan shawarar, domin shi ne ke kawar da oxides a lokacin soldering domin solder ya iya jika da yaɗuwa. Canza coating kuma aikin da tsarin flux yawanci suna buƙatar canzawa tare da shi. Ana tabbatar da su tare, ba dabam ba.

Haɗin Ƙarfe Tsakanin: Canjin Jinkiri a Haɗin Solder

Soldering yana kama da narkewa da daskarewa, amma maɗaukakin yana da ilmin sinadarai. Tin daga coating yana amsawa da jan ƙarfe da ke ƙasa da kuma azurfa a cikin layukan grid, yana samar da yaduddukan haɗin ƙarfe tsakanin a kan iyaka: matakan jan ƙarfe-tin da azurfa-tin. Siriri, mai ci gaba da yaduwar haɗin ƙarfe tsakanin shi ne ke sa haɗin ya zama ɗaurin ƙarfe maimakon saman biyu da ke haɗuwa, kuma kasancewarsa alama ce mai kyau.

Matsalar ita ce, abin da ke faruwa bai tsaya ba lokacin da gubar ta daskare. Layer ɗin yana ƙaruwa sannu a hankali, ya fi sauri a yanayin zafi mai girma da kuma tsawon rayuwar aikin module ɗin. Haɗin ƙarfe na intermetallic suna da wuya kuma suna da karyewa, kuma da zarar layer ɗin ya yi kauri, maɓallin ya zama hanyar tsagewa: a ƙarƙashin zagayowar zafi, haɗin yana gazawa tare da layer ɗin haɗin maimakon ya canza siffa.

Wannan shine dalilin da ya sa ribbons biyu da suke da ƙarfin ja iri ɗaya na farko zasu iya bambanta bayan tsufa. Ƙarfin ja da aka auna ranar bayarwa shine mafari maimakon sakamakon dorewa, kuma duk wani canjin rufi dole ne a karanta shi tare da bayanan zagayowar zafi da ke biye da shi.

Kaurin Rufi: Sashen Da Ba Ya Gudanar da Wuta

Gaskiya ɗaya mai sauƙin mantawa: juriyar wutar lantarki na gami da rufi tana kusa da sau goma zuwa ashirin fiye da ta tagulla da yake rufewa.

Jadawalin ginshiƙi da ke kwatanta juriyar wutar lantarki: azurfa 1.59, tagulla 1.72 da aluminium 2.82 micro-ohm centimetres a kan tin 11.5, Sn63Pb37 a 14.5 da Sn42Bi58 a 34

Don haka rufin shine solder kuma kusan babu na madugu, yayin da har yanzu yana mamaye sashin giciye. Ɗauki waya mai zagaye ta 0.26 mm tare da rufi na 15 µm a kowane gefe. Tushen tagulla to yana da kusan 0.23 mm kawai a faɗin, kuma rabonsa na sashin giciye kusan 78% ne. Sauran 22% ɗin, a maganar lantarki, suna tafiya ne kawai.

Yadda ribbon ɗin yake ƙara sirara, haka abin yake ƙara muhimmanci. Irin wannan rufi na 15 µm a kan waya mai zagaye ta 0.18 mm yana barin tushen tagulla kusan 70% na sashin. Wannan hankali ɗaya ne daga cikin dalilan da ake ƙayyade ribbon ɗin sirara sosai da ake amfani da su tare da ƙirar tantanin da ba su da busbar tare da ƙaƙƙarfan ma'aunin rufi: cire micrometres kaɗan daga rufin shine mafi arha sashin madugu da kowa zai samu.

Sirara ba lallai ba ne ya fi kyau.

  • Sirara sosai kuma babu isasshen solder don cika haɗin. Ƙarfin ja yana faɗuwa, kuma yana ƙara faɗuwa bayan ajiya, saboda rufin da ya yi tsatsa ba ya jiƙa da sauƙi.
  • Kauri sosai kuma abin da ya wuce yana matsewa a matsayin ƙwallan solder ko gadoji, ana kashe kayan a wani ɓangare na sashin da ba ya gudanar da wuta, kuma kamanni da rufi na iya wahala.
  • Marar daidaito sau da yawa shine mafi muni daga cikin ukun. Rufi mai ban mamaki akan waya mai zagaye, ko rufi mai kauri a gefe ɗaya fiye da ɗayan akan ribbon mai lebur, yana haifar da haɗin da ya cika sosai a gefe ɗaya kuma ya yi ƙaranci a ɗayan, da kuma tarwatsewar ƙarfin ja a cikin module ɗaya.

Don haka ƙayyadaddun rufi dole ne ya bayyana matsakaicin kauri, haƙuri da buƙatar daidaito. Yanayin ajiya da tsawon rayuwar shelf suna cikin wannan tattaunawa, domin rufin yana yin oxidization da lokaci kuma iyawar narkewar solder tana raguwa tare da shi.

Rage Kuɗi: Aluminium Mai Rufin Tagulla, Ribbon Mai Sirara, Rufi Mai Ƙarancin Azurfa

Farashin ribbon ainihin farashin tagulla ne da kuɗin sarrafawa, wanda ke sa ƙarfen ya zama babban abin da ke canzawa. Misalin lissafi: module na 182 mm mai rabin sel 144 da ribbon mai zagaye 0.26 mm goma sha shida yana ɗaukar kusan 0.27 kg na tagulla, kusan 0.21 kg a cikin ribbon na haɗi da 0.06 kg a busbar. A farashin kasuwar Shanghai na Satumba 2026 na kusan CNY 110,000 kowace tonne, wannan kusan CNY 30 kowace module ne, ko kusan CNY 0.05 kowace watt, kafin sarrafawa. Kowane motsi na CNY 10,000 kowace tonne a farashin tagulla yana canza module ɗin da kusan CNY 2.7.

Hanyoyi uku sun biyo daga wannan lissafin.

Aluminium mai rufin tagulla. Ƙwayar aluminium mai lulluɓe da tagulla tana riƙe da yawancin iyawar tagulla na yin mannewa da mafi yawan fa'idar nauyi da kuɗi na aluminium. A 15% tagulla bisa girma da juriya daidai, kiyasin ciniki shine diamita kusan 21% ya fi girma, nauyi kusan 60% na tagulla, da kuɗin ɗanyen abu kusan 30%.

Kwatancen madugu ribbon na tagulla tsantsa da madugu aluminium mai lulluɓe da tagulla a juriya daidai, yana nuna diamita 21 bisa ɗari ya fi girma, 60 bisa ɗari na nauyi da 30 bisa ɗari na kuɗin ɗanyen abu

The diameter is the catch. On an interconnect ribbon the extra width sits in front of the cell and shades it, which takes back part of the gain. Three further questions have to be answered before copper-clad aluminium is a drop-in replacement: how strong and how stable the copper-aluminium interface is, because thermal cycling that cracks it raises resistance; what happens at a cut end, where the aluminium core is exposed to damp heat and forms a copper-aluminium galvanic couple; and how the lower strength and fatigue resistance of aluminium behave as the section gets finer. On the evidence so far, busbar ribbon is the easier entry point, since it is not size-critical and shades nothing. Interconnect ribbon needs the power, reliability and cost arithmetic done properly.

Thinner and finer ribbon. Reducing the section cuts copper directly and it is the same direction as the move to finer round wire. The limit is resistance loss, which is set by the cell's gridline design.

Low-silver or silver-free coatings. Silver is a small share of the coating and a real cost when the silver price is high. Replacing SnPbAg with SnPb where the reliability requirement allows is a straightforward saving.

DirectionSavingBabban farashi ko haɗari
Aluminium mai rufin jan ƙarfeBabba: farashin albarkatun ƙasa ya ragu zuwa kusan 30%Diamita ya ƙaru da 21% da inuwar da ke biye; haɗarin mu'amala da lalata
Siriri, mafi kyawun ribbonMatsakaici: ya dogara da ƙirar tantanin halittaAsarar juriya mafi girma; an iyakance ta hanyar shimfidar layin grid
Rufi mai ƙarancin azurfa ko mara azurfaƘarami zuwa matsakaici: yana bin farashin azurfaƘarfin haɗin gwiwa da amincin suna buƙatar sake tabbatarwa

Ajiyar kuɗi yana ƙidaya ne kawai idan ya tsira daga asarar wuta da haɗarin aminci. A kan ribbon, dole ne a lissafta farashin kayan da aikin tsarin tare, wanda shine dalilin da ya sa maye gurbi ɗaya zai iya zama daidai a fili a kan busbar kuma kuskure a fili a kan wayar haɗi.

Yadda ake Karanta Takardar Bayanan Ribbon

Da samun ƙirar sassa biyu a hannu, takardar bayanai tana karantawa daban. Kowace ma'auni amsa ce ga takamaiman yanayin gazawa.

ParameterAbin da yake sarrafawaAbin da za a tambaya
Darajar tagulla (TU1, TU2, T2)Resistivity, da yadda matakin annealing yake maimaituwaAkwai takardar shaidar bincike ga kowane lot?
Ƙarfin jurewa da miƙewaMatsi a kan tantanin bayan saida idan aka kwatanta da sarrafawa a layinWace hanyar gwaji, kuma menene iyakar haƙuri?
Garin rufiZafin saida da dorewar haɗin gwiwaMai gubar dalma ko mara gubar dalma, kuma wane bayanan dogaro ne ke goya masa baya?
Kaurin rufi, kowane gefeAdadin saida idan aka kwatanta da sashin da ba ya gudanar da wutaMatsakaici, haƙuri, kuma yaya ake auna daidaito?
Fuska da miƙewar layiMannewar rufi da daidaiton sanyawa a kan na'urar stringerWane camber aka ƙayyade, kuma yaya ake duba fuska?
Lokacin ajiya da marufiIya saidawa bayan ajiyaLambar kwanan wata, marufi da aka rufe, yanayin ajiya

Wannan layin na ƙarshe shi ne wanda aka fi yawan rasa shi a cikin ƙayyadaddun saye, kuma shi ne wanda ya fi yiwuwar bayyana raguwar ƙarfin ja kwatsam a kan layin da babu wani abu da ya canza.

Tambayoyi da Amsoshi

Daga me aka yi ribbon na PV?

Zuciyar tagulla marar iskar oxygen tare da siririn murfin solder, yawanci kusan 15 µm a kowane gefe akan waya mai zagaye. Murfin yana ɗaya daga cikin iyalai huɗu: tin-lead, tin-lead-azurfa, tin-bismuth don matakai na ƙananan zafin jiki, ko gami marar gubar. Nau'ikan tagulla kamar TU1 da TU2 sun zama ruwan dare, kuma adadin iskar oxygen yana da ƙanƙanta sosai har juriya da halayen annealing suna kasancewa cikin hasashe.

Me ya sa ake shafa solder akan tagulla kwata-kwata?

Domin iya solder shine dukan aikin murfin. Tagulla tana yin tsatsa, kuma ko da tagulla mai tsabta ba ita ce ke jika layukan grid na azurfa kuma ke samar da haɗin. Murfin yana narkewa yayin stringing, yana jika metallization na tantanin rana kuma yana daskarewa ya zama haɗin solder. Ribbon na tagulla tsirara zai ɗauki wutar lantarki daidai kuma ya kasa mannewa ga tantanin.

Shin ribbon mai laushi koyaushe yana nufin ƙarancin damuwa akan tantanin?

Ga tantanin, i: ƙarancin damuwa yana isa ga silicon. Ga layin, a'a. Ƙasa da wani ƙarfin samarwa, ribbon ɗin yana miƙewa a ƙarƙashin tashin hankalin stringer kuma yana rasa kwanciyar hankali na diamita, madaidaiciya da daidaiton matsayi, kuma yana lalacewa cikin sauƙi a cikin laminator. An ƙayyade ƙarfin samarwa a matsayin taga, kuma taga ɗin ya fi ƙunci ga ƙananan tantuna da siririn waya mai zagaye.

Ana buƙatar ribbon marar gubar?

Ba gaba ɗaya ba. RoHS na Turai ya daɗe yana cire nau'ikan PV daga ikonsa, kuma ana sarrafa nau'ikan da suka ƙare rayuwa a Turai musamman ta hanyar WEEE. Don haka yawancin ayyuka har yanzu suna amfani da lulluɓe mai gubar, amma adadin abokan ciniki da kasuwanni da ke ƙayyade marar gubar yana ƙaruwa. Cinikin shine zafin soldering kusan 35 zuwa 45 °C sama da eutectic mai gubar, wanda ke nufin ƙarin nauyin zafi a cikin tantanin kuma ƙaramin taga tsari.

Menene ake amfani da ribbon aluminium mai lulluɓe da tagulla?

Ribbon busbar da farko. Maye gurbin tagulla da madugu aluminium mai lulluɓe da tagulla yana ƙara diamita da kusan 21% a daidaitaccen juriya, kuma faffadan ribbon interconnect yana ba da inuwa ga tantanin. Ribbon busbar ba ya zama a gaban tantanin, wanda ke kawar da wannan ƙin yarda. Amfani da interconnect kuma dole ne ya amsa tambayoyi game da kwanciyar hankali na mu'amala a ƙarƙashin zagayowar zafi da lalata galvanic inda aka fallasa ainihin aluminium a ƙarshen yanke.

Menene ya kamata a duba a binciken kayan da suka shigo?

Ƙarfin bayarwa da miƙewa a kowane rukuni, kauri na lulluɓi tare da daidaitonsa, miƙe ko lanƙwasa, yanayin saman, iya yin saida bayan lokacin ajiya da masana'antar ke amfani da shi a zahiri, da lambar kwanan wata a kan marufi. Dukansu sun fi arha a duba su a lokacin shigowar kaya fiye da gano su daga baya a cikin hotunan EL, inda aka riga aka lissafta irin wannan lahani cikin module.

Tunani na Ƙarshe

Tagulla tana ɗaukar wutar lantarki, kuma taurin tagulla ne ke ƙayyade nawa damuwar saida ke isa ga tantanin. Lulluɓin yana yin saida, kuma lulluɓin ne ke ƙayyade tsawon lokacin da haɗin zai daɗe. Kusan kowace adadi a cikin ƙayyadaddun ribbon hanya ce ta sarrafa ɗaya daga cikin waɗannan ayyuka biyu, kuma sanin wane aiki ne siga ya ke ciki yana gaya maka abin da yake kariya daga gare shi. Ga layin module, sigar aiki ta fi guntu har yanzu: lokacin da ƙarfin ja, adadin tsagewar ƙananan, ko daidaiton sanyawa suka motsa, amsar yawanci tana cikin kayan ne maimakon a cikin saitunan inji.

Ƙimar juriya, yawa, haɓakar faɗaɗawa da maƙurar narkewa lambobi ne na tunani na gama-gari kuma suna bambanta kaɗan tsakanin majiyoyi. Adadin amfani da tagulla da ƙimar kuɗi lissafi ne na misali bisa ga 182 mm, 144 rabin-cell module tare da ribbon mai zagaye 0.26 mm guda goma sha shida da farashin tagulla na Shanghai na Satumba 2026; sun ware kuɗin sarrafawa kuma za su motsa tare da kasuwa. Ƙimar kauri na rufi misalai ne. Tabbatar da sunayen darajoji da haƙuri da GB/T 5231 da takardar shaidar bincike ta mai samarwa.

Masu alaƙa: Abin da ribbon na PV ke yi: ayyuka uku, musanya ɗaya yana ja da baya daga kayan kuma yana tambaya abin da ake aske ribbon ɗin ya yi a cikin module.

Masu alaƙa: Yadda ake yin ribbon na PV: ja, annealing da tinning yana ci gaba da tambayoyin tagulla da rufi zuwa zaɓin kayan.


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Nemi Farashi

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Me ya sa Zaɓe Mu

Muna isar da gwanintar da za ka iya amincewa sabis ɗinmu

Kayan aiki kai tsaye daga masana'anta.

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Muna ba da ƙima ta musamman, muna haɓaka sakamako yayin da muke rage kasafin kuɗi ga abokan ciniki.

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Abin da Abokin Cinikinmu Ya ce game da mu

Shaidun abokan ciniki sun yaba da zurfin fahimtarmu game da ƙalubalen su, wanda ke haifar da sababbin hanyoyin magance matsaloli da riba mai ƙarfi. Haɗin gwiwa na dogon lokaci—wasu fiye da shekaru goma—suna nuna amincewarsu da gamsuwa. Labaran nasarar su suna motsa mu don ci gaba da wuce tsammanin su. Ƙara Sani

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